GM Service Manual Online
For 1990-2009 cars only

Checks

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DEFINITION: Fuel ignites in the intake manifold, or in the exhaust system, making loud popping noise.

Preliminary Checks

    • Refer to Symptoms for Important Preliminary Checks Before Starting.
    • Search for bulletins.
    • Inspect the PCM grounds for being clean, tight and in their proper locations.

Fuel System

    • Inspect for low fuel pressure. Refer to Fuel System Pressure Test .
    • Inspect for restricted fuel filter.
    • Inspect for contaminated fuel. Refer to Poor Fuel Fill Quality .
    • Inspect each injector harness is connected to the correct injector/cylinder according to the firing order. Relocate injector harnesses as necessary.

Sensor/System

    • Inspect EGR for being loose or for a faulty gasket.
    • Inspect EGR operation for being open all the time.
    • Inspect intake air system and crankcase for air leaks.
    • Inspect crankcase ventilation valve for proper operation. Place finger over inlet hole in valve end several times. If the valve does not snap back, the valve needs to be replaced. Refer to Exhaust Gas Recirculation Valve Replacement .
    • Inspect for proper calibration of speedometer. Connect J 33431-C to VSS electrical connector. Ignition ON, tester ON and monitor the speedometer. The speedometer should indicate the speed being generated.
    • Using a Scan Tool, monitor TP sensor voltage. The TP sensor voltage should be less then 0.9 volts at rest. If the TP sensor voltage is greater than 0.9 volt, inspect the throttle body and accelerator cables for binding.
    • Using a scan tool, monitor KS system for excessive spark retard activity.

Ignition System

    • Inspect for proper ignition voltage output with spark tester J 26792 . Refer to Electronic Ignition (EI) System Diagnosis in Engine Electrical.
    • Using the scan tools snapshot feature may help locate an intermittent ignition failure. Abnormal signals can cause a backfire on acceleration. Inspect for an intermittent ignition system malfunction in the following circuits:
       - Intermittent 4X circuit
       - Intermittent 24X circuit
       - Intermittent Ignition Control circuit
    • Remove the spark plugs and Inspect for the following conditions:
       - Wet plugs
       - Cracks
       - Wear
       - Improper gap
       - Burned electrodes
       - Heavy deposits
    • An improper spark plug gap will cause a driveability problem. Measure and adjust the gap of the spark plugs. Refer to Spark Plug Usage in Engine Electrical.
    •  If spark plugs are gas or oil fouled, the cause of the fouling must be determined before replacing the spark plugs. Refer to Spark Plug Visual Diagnosis in Engine Electrical.
    • Replace spark plugs that cannot be cleaned and re-used. Refer to Spark Plug Replacement in Engine Electrical.
    • Visually/Physically inspect secondary ignition for the following conditions:
       - Ignition wires for cross firing
       - Ignition wires arcing to ground
       - Ignition wires for proper routing
       - Ignition coils for cracks or carbon tracking
    • Wet down the secondary ignition system with water from a spray bottle to locate damaged or deteriorated components. Look/listen for arcing or misfiring as water is applied.
    • Inspect for loose ignition control module ground.

Engine Cooling System

    • Inspect engine coolant level for being low. Refer to Loss of Coolant in Engine Cooling.
    •  Inspect engine thermostat for proper operation or for wrong heat range. Refer to Thermostat Diagnosis in Engine Cooling.

Engine Mechanical

    • Inspect engine mechanical for the following conditions:
       - Sticking or leaking valves
       - Worn camshaft lobes
       - Valve timing
       - Worn rocker arms
       - Broken valve springs
       - Excessive oil in combustion chamber-leaking valve seals
       - Low cylinder compression
    • Test engine compression. Refer to Engine Compression Test in Engine Mechanical.
    • Inspect the following components for incorrect basic engine parts:
       - Camshaft
       - Cylinder heads
       - Pistons, etc.
    • Refer to Engine Mechanical Specifications in Engine Mechanical for diagnosis procedures.

Additional Checks

    • Visually (physically) inspect for the following conditions:
       - Splits in the vacuum hoses
       - Kinks in the vacuum hoses
       - Proper connections as shown on Vehicle Emission Control Information label.
       - Proper routing as shown on Vehicle Emission Control Information label
    • Verify TCC operation. The scan tool should indicate an RPM drop when the TCC is commanded ON. Refer to Torque Converter Diagnosis in Automatic Transaxle--4T80-E.
    • Inspect exhaust system for possible restriction. Perform the following procedures:
       - Inspect exhaust system for damaged or collapsed pipes.
       - Inspect mufflers for heat distress or possible internal failure.
       - Inspect the exhaust system back pressure on each side of engine.
       - Inspect for plugged conditions of the 3-way catalytic converters. Refer to Restricted Exhaust System Check .
    • An engine miss condition can be caused by electromagnetic interference (EMI) on the reference circuit. EMI can usually be detected by monitoring engine RPM with a scan tool. A sudden increase in RPM with little change in actual engine RPM change, indicates EMI is present. If a problem exists, inspect the routing of secondary ignition wires, high voltage components, located near the ignition control circuits.
    • Inspect PNP switch circuit and be sure the scan tool indicates vehicle is in drive with gear selector in drive or overdrive.