GM Service Manual Online
For 1990-2009 cars only

System Description

This DTC tests the evaporative emission (EVAP) system for a small leak. The control module monitors the fuel tank pressure (FTP) sensor signal to determine the vacuum decay rate. At an appropriate time, the control module turns the EVAP canister purge valve ON and the EVAP vent valve ON. This allows the engine to draw a vacuum on the EVAP system. At a calibrated time, or vacuum level, the control module turns the EVAP canister purge valve OFF, sealing the system, and monitors the FTP sensor input in order to determine the EVAP system vacuum decay. If the control module detects a leak larger than a calibrated amount, this DTC sets.

The following table illustrates the relationship between the ON and OFF states, and the Open or Closed states of the EVAP canister purge and vent valves.

Control Module Command

EVAP Canister Purge Valve

EVAP Canister Vent Valve

ON

Open

Closed

OFF

Closed

Open

Conditions for Running the DTC

    • DTCs P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0121, P0122, P0123, P0125, P0440, P0443, P0449, P0452, P0453, P1106, P1107, P1111, P1112, P1114, P1115, P1121 and P1122 not active.
    • The ignition voltage is between 10-18 volts.
    • The barometric pressure (BARO) is more than 75 kPa.
    • The fuel level is between 15-85 percent.
    • The engine coolant temperature (ECT) is between 4-30°C (39-86°F).
    • The intake air temperature (IAT) is between 4-30°C (39-86°F).
    • The start up ECT and IAT are within 9°C (16°F) of each other.

Conditions for Setting the DTC

The EVAP system can achieve vacuum, but a vacuum decay is detected during the diagnostic test.

Action Taken When the DTC Sets

    • The control module stores the DTC information into memory when the diagnostic runs and fails.
    • The malfunction indicator lamp (MIL) will not illuminate.
    • The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
    • The driver information center, if equipped, may display a message.

Conditions for Clearing the DTC

    • A current DTC Last Test Failed clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
    • Clear the DTC with a scan tool.

Diagnostic Aids

To aid in locating intermittent leaks, use the J 41413 EVAP Pressure/Purge Diagnostic Station to pressurize the EVAP system. Move all EVAP components while testing with the J 41416 Ultrasonic Leak Detector.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step verifies that a failure condition is present.

  2. This step verifies that the leak has been repaired.

Step

Action

Values

Yes

No

Schematic Reference: Evaporative Emissions Hose Routing Diagram

1

Did you perform the Diagnostic System Check-Engine Controls?

--

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

Does the scan tool indicate DTC P0443 or DTC P0449 are also set?

--

Go to Diagnostic Trouble Code (DTC) List

Go to Step 3

3

  1. Inspect the EVAP system for the following conditions:
  2. • Loose, missing, or damaged service port schrader valve
    • Loose, incorrect, missing or damaged fuel fill cap
    • A damaged EVAP canister purge valve
  3. Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle in General Information.
  4. Inspect the EVAP system for the following conditions:
  5. • Disconnected, improperly routed, kinked, or damaged EVAP pipes and hoses
    • A damaged EVAP canister vent valve or EVAP canister

Did you find and correct the condition?

--

Go to Step 6

Go to Step 4

4

Important: Always zero the EVAP pressure and vacuum (in H2O) gages on the EVAP pressure/purge diagnostic station before proceeding with diagnosis.

  1. Install the J 41415-40 Fuel Tank Cap Adaptor.
  2. Connect the J 41413 EVAP Pressure/Purge Diagnostic Station and the fuel tank cap to the J 41415-40 .
  3. Turn ON the ignition, with the engine OFF.
  4. Seal the EVAP system with a scan tool.
  5. Pressurize the EVAP system to the specified value with the J 41413 .
  6. Place the control knob on the J 41413 to the OFF/HOLD position.
  7. Monitor the EVAP system pressure on the J 41413 for 5 minutes.

Does the EVAP system pressure remain constant?

5 in H2O

Go to Diagnostic Aids

Go to Step 5

5

  1. Continuously pressurize the EVAP system to the specified value with the J 41413 .
  2. Important: It may be necessary to partially lower the fuel tank to inspect components located in the upper portion of the tank.

  3. Inspect for leaks in the following locations with the J 41416 Ultrasonic Leak Detector:
  4. • The EVAP system purge pipe--Refer to Evaporative Emission Hoses/Pipes Replacement - Engine/Chassis .
    • The EVAP vent hose
    • The fuel fill pipe/hose and fuel fill cap--Refer to Filler Tube Replacement .
    • The EVAP canister--Refer to Evaporative Emission Canister Replacement .
    • The EVAP canister vent valve--Refer to Evaporative Emission Canister Vent Solenoid Valve Replacement .
    • The EVAP canister purge valve--Refer to Evaporative Emission Canister Purge Solenoid Valve Replacement .
    • The fuel sender assembly and/or seal--Refer to Fuel Sender Assembly Replacement .
    • The fuel tank pressure (FTP) sensor seal--Refer to Fuel Tank Pressure Sensor Replacement .
    • The fill limiter vent valve, pressure relief valve, rollover valves, or fuel tank--Refer to Fuel Tank Replacement .

Did you find and correct the condition?

15 in H2O

Go to Step 6

Go to Diagnostic Aids

6

  1. Turn ON the ignition, with the engine OFF.
  2. Seal the EVAP system with a scan tool.
  3. Pressurize the EVAP system to the specified value with the J 41413 .
  4. Place the control knob on the J 41413 to the OFF/HOLD position.
  5. Monitor the EVAP system pressure on the J 41413 pressure gage for 5 minutes.

Does the EVAP system pressure remain constant?

5 in H2O

Go to Step 7

Go to Step 2

7

  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.

Does the DTC run and pass?

--

Go to Step 8

Go to Step 2

8

With a scan tool, observe the stored information, Capture Info.

Does the scan tool display any DTCs that you have not diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List

System OK