GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0627: Fuel Pump Relay Control Circuit

DTC P0628: Fuel Pump Relay Control Circuit Low Voltage

DTC P0629: Fuel Pump Relay Control Circuit High Voltage

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Battery Voltage - Relay Switch

*

**

--

--

Fuel Pump Supply Voltage

*

**

***

--

Fuel Pump Relay Control

P0628

P0629

P0629

--

Fuel Pump Ground

--

**

--

--

* The fuel pump fuse opens and the engine cranks but does not run.

** The engine cranks but does not run.

*** The fuel pump operates continuously and the battery will discharge.

Circuit/System Description

The engine control module (ECM) provides ignition voltage to the coil side of the fuel pump relay whenever the engine is cranking or running. The control module enables the fuel pump relay as long as the engine is cranking or running, and ignition system reference pulses are received. If no ignition system reference pulses are received, the control module turns OFF the fuel pump. The fuel pump relay control circuit is equipped with a feedback circuit that is pulled up to 2.5 volts within the ECM. The ECM can determine if the control circuit is open, shorted to ground, or shorted to a voltage by monitoring the feedback voltage.

Conditions for Running the DTC

    • The ignition is ON.
    • The ignition voltage is greater than 10 volts.
    • The ECM has commanded the fuel pump relay ON and OFF at least once during the ignition cycle.
    • The above conditions are met for greater than 1 second.
    • The DTCs runs continuously once the above conditions are met.

Conditions for Setting the DTC

P0627

The ECM detects the fuel pump relay control circuit is open.

P0628

The ECM detects the fuel pump relay control circuit is shorted to ground.

P0629

The ECM detects the fuel pump relay control circuit control circuit is shorted to voltage.

Action Taken When the DTC Sets

DTCs P0627, P0628 and P0629 are Type B DTCs.

Conditions for Clearing the DTC

DTCs P0627, P0628 and P0629 are Type B DTCs.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Ignition ON, command the Fuel Pump Relay ON and OFF with a scan tool. You should hear and feel an audible click.
  2. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Circuit/System Testing

  1. Ignition OFF, disconnect the fuel pump relay.
  2. Connect a test lamp between the relay coil control circuit terminal 86 and ground.
  3. Ignition ON, command the fuel pump ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
  4. If the test lamp is always ON, test the control circuit for a short to voltage. If the circuit tests normal, replace the ECM.
    If the test lamp is always OFF, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  5. Ignition OFF, connect a test lamp between the relay coil control circuit terminal 86 and the ground circuit terminal 85.
  6. Ignition ON, command the fuel pump ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
  7. If the test lamp is always OFF, repair the ground circuit for an open/high resistance.
  8. If all circuits test normal, test or replace the fuel pump relay.

Component Testing

  1. Ignition OFF, disconnect the fuel pump relay.
  2. Test for 70-110 ohms of resistance between terminals 85 and 86.
  3. If not within the specified range, replace the relay.
  4. Test for infinite resistance between the following terminals:
  5. • 30 and 86
    • 30 and 87
    • 30 and 85
    • 85 and 87
    If not within the specified range, replace the relay.
  6. Install a 20A fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms of resistance between terminals 30 and 87.
  7. If greater than the specified range, replace the relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Relay Replacement
    •  Control Module References for engine control module replacement, setup, and programming