Tools Required

J-38125 Terminal Repair Kit

Use the following repair procedures in order to repair the following:

Some terminals do not require all of the steps shown. Skip the steps that do not apply for your immediate terminal repair. The J-38125 contains further information.

1. Cut off the terminal between the core and the insulation crimp. Minimize any wire loss.

For Weather Pack® terminals, remove the seal.

2. Apply the correct seal per gage size of the wire.

For Weather Pack® terminals, slide the seal back along the wire in order to enable insulation removal.

3. Remove the insulation.
4. For Weather Pack® terminals only, align the seal with the end of the cable insulation.
5. Position the strip in the terminal.

For Weather Pack® terminals, position the strip and seal in the terminal.

6. Hand crimp the core wings.
7. Hand crimp the insulation wings.

For Weather Pack® terminals, hand crimp the insulation wings around the seal and the cable.

8. Solder all of the hand crimp terminals excepting Micro-Pack 100 World terminals. Soldering Micro-Pack 100 World terminals may damage the terminal.