GM Service Manual Online
For 1990-2009 cars only

Important Preliminary Checks Before Starting

Before using the Symptom tables:

    •  Perform the Powertrain On-Board Diagnostic (OBD) System Check and verify all of the following items:
       -  The powertrain control module (PCM) and the malfunction indicator lamp (MIL) are operating correctly.
       -  There are no DTCs stored.
       -  The scan tool data is within a normal operating range. Refer to Scan Tool Data List .
    •  Verify the customer complaint.
    •  Perform the visual and physical checks.

Locate the correct symptom in the list at the end of this section. Follow the procedures in the appropriate diagnostic table. If the problem can not be duplicated, refer to Intermittent Conditions .

Visual/Physical Check

Notice: Use the connector test adapter kit J 35616-A for any test that requires probing the following items:

   • The PCM harness connectors
   • The electrical center fuse/relay cavities
   • The component terminals
   • The component harness connector
Using this kit will prevent damage caused by the improper probing of connector terminals.

Several of the symptom procedures call for a careful visual and physical inspection. This can lead to correcting a problem without further checks and can save valuable time. This check should include the following areas:

    • Verify that the PCM grounds are clean, tight, and in the correct locations.
    • Inspect the vacuum hoses for splits, kinks, and correct connections, as shown on the Vehicle Emission Control Information label. Check thoroughly for any type of leak or restriction.
    • Check the air intake ducts for collapsed or damaged areas, especially between the mass air flow (MAF) sensor and the throttle body.
    • Check for air leaks at the throttle body mounting area, the MAF sensor, and the intake manifold sealing surfaces.
    • Inspect the wiring harness for poor connections, pinches, cuts, or other damage.
    • Check for loose, damaged, or missing sensors and components.

The following Symptom tables are located in this section:

    •  Intermittent Conditions
    •  Hard Start
    •  Surges/Chuggles
    •  Lack of Power, Sluggishness, or Sponginess
    •  Detonation/Spark Knock
    •  Hesitation, Sag, Stumble
    •  Cuts Out, Misses
    •  Poor Fuel Economy
    •  Rough, Unstable, or Incorrect Idle and Stalling
    •  Dieseling, Run-On
    •  Backfire
    •  Restricted Exhaust System Check
    •  Poor Fuel Fill Quality