GM Service Manual Online
For 1990-2009 cars only

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DEFINITION: Fuel ignites in the intake manifold, or in the exhaust system, making loud popping noise.

Preliminary Checks

    • Refer to Symptoms , Important Preliminary Checks Before Starting.
    • Search for bulletins.
    • Check the PCM grounds for being clean, tight and in their proper locations.

Fuel System

    • Check for low fuel pressure. Refer to Fuel System Pressure Test .
    • Check for a restricted fuel filter.
    • Check for contaminated fuel. Refer to Fuel Quality Diagnosis .
    • Check that each injector harness is connected to the correct injector/cylinder according to the firing order. Relocate injector harnesses as necessary.

Sensor/System

    • Check the EGR valve for being loose or for a faulty gasket. Check the EGR valve for being open all the time.
    • Check the air intake system and crankcase for air leaks.
    • Check the crankcase ventilation valve for proper operation. Place a finger over the inlet hole in the valve end several times. The valve should snap back. If not, replace valve.
    • Check for proper speedometer calibration. Connect Signal Generator (J 33431-B) to the VSS electrical connector. With the ignition on and the tester on, monitor the speedometer. The speedometer should indicate the speed being generated.
    • Using a scan tool, monitor TP sensor voltage. The TP sensor voltage should be less then 0.9 volts at rest. If the TP sensor voltage is greater than 0.9 volt, inspect the throttle body and accelerator cables for binding.
    • Using a scan tool, monitor KS system for excessive spark retard activity.

Ignition System

Remove the spark plugs and check for the following:

    • Wet plugs
    •  Cracks
    •  Wear
    •  Burned electrodes
    •  Heavy deposits
    •  Improper gap
        An improper spark plug gap will cause a driveability problem. The spark plug gapping should be done using a wire gauge gap tool (J 41319).

If spark plugs are gas or oil fouled, the cause of the fouling must be determined before replacing the spark plugs.

Check the plugs/coils for signs of arcing, cracks or carbon tracking.

    • Check for loose ignition control module grounds.
    • Check the spark plugs for proper heat range.
    • Check for proper ignition voltage output with spark tester J 26792. Refer to Secondary Ignition Diagnosis .

Engine Cooling System

    • Check the engine coolant level for being low.
    •  Check the engine thermostat for proper operation or for the wrong heat range. Refer to Thermostat Diagnosis in Engine Cooling.

Engine Mechanical

Check for the following conditions:

    • Excessive oil in combustion chamber may indicate leaking valve seals. Refer to Oil Consumption Diagnosis .
    • Low cylinder compression. Refer to Engine Compression Test .
    • Incorrect basic engine parts. Inspect the following:
       - Camshaft
       - Cylinder heads
       - Pistons, etc.

Refer to Base Engine Misfire Diagnosis .

Additional Checks

    • Visually / physically check: Vacuum hoses for splits, kinks, and proper connections and routing as shown on Vehicle Emission Control Information label.
    • Check TCC operation. Using a scan tool should indicate an RPM drop, when the TCC is commanded on. Refer to Flexplate/Torque Converter Vibration Test in Automatic Transmission -- 4T65-E.
    • Check the exhaust system for a possible restriction. Refer to Restricted Exhaust System Check .
    •  Check for improper harness routing. An engine miss condition can be caused by Electromagnetic Interference (EMI) on some engine controls circuits. Use the scan tool to check for erratic sensor values or excessive changes in indicated RPM with little change in actual engine RPM. This may indicate EMI is present. If a problem exists, check for improper routing of the harness near high voltage components (Ignition Components) or high current components (alternator, motors, solenoids etc.).
    •  Check the charging system. a bad diode in the alternator can allow AC noise to enter the electrical system. This may affect the engine controls system operation. Refer to Charging System Check .
    • Check the Trans Range switch circuit and be sure the scan tool indicates vehicle is in drive with gear selector in drive or overdrive.