GM Service Manual Online
For 1990-2009 cars only
  1. Remove the PCV tube and PCV fresh air tubes. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .

  2. Object Number: 1957973  Size: SH
  3. Disconnect the EVAP hose (1) from the intake manifold (2).

  4. Object Number: 1958780  Size: SH
  5. Remove the fuel injector harness electrical connector/EVAP valve mounting bracket to intake manifold retaining bolt (2).
  6. Detach the fuel injector harness electrical connector (3) from the fuel injector harness electrical connector/EVAP valve mounting bracket (1).
  7. Remove the fuel injector harness electrical connector/EVAP valve mounting bracket (1).

  8. Object Number: 1957978  Size: SH

    Important: 

       • DO NOT remove the upper intake manifold to lower intake manifold retaining bolts.
       • DO NOT kink or damage the fuel pipe.

  9. Remove the intake manifold bolts (1).
  10. Remove the intake manifold (2) and the throttle body (3) as an assembly.
  11. Important: The cylinder heads and engine valley must be plugged with a clean lint free cloth to prevent foreign matter entry into the engine.

  12. Plug the cylinder heads and engine valley with a clean lint free cloth.

  13. Object Number: 1958112  Size: SH
  14. Remove the lower intake manifold gasket.