GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Holden 🢒 2008 🢒 Epica 🢒 Engine 🢒 Engine Mechanical - 2.0L (Diesel) 🢒 Drive Belt Replacement

Tools Required

    • EN-48253 Accessory Belt Remover/Installer
    • EN-48300 Tensioner Remover/Installer
    • EN-48952 Tensioner Spring Holding Pin

Removal Procedure

    Object Number: 1863844 Size: SH
  1. Remove the engine cover. Refer to Engine Cover Replacement .
  2. Raise and suitably support the vehicle.
  3. Remove the right front wheel. Refer to Tire and Wheel Removal and Installation .
  4. Remove the engine front shield at the position of right front wheel.

    5. Object Number: 1822514 Size: SH
  5. Install the EN-48253 onto the tensioner lever guide and rotate the tensioner at clockwise.
  6. Rotate the tensioner fully and simultaneously insert EN-48952 to the tensioner pin hole.

    7. Object Number: 1821742 Size: SH
  7. Remove the accessory belt.

Installation Procedure

    Object Number: 1822522 Size: SH
  1. Install the accessory belt.

    2. Object Number: 1822525 Size: SH
  2. Install the EN-48253 to the tension lever guide and rotate the tensioner counterclockwise.

    3. Notice: Refer to Fastener Notice in the Preface section.

    Important: The tensioner dowel pin (1) is inserted into the tensioner dowel pin hole (2).

  3. Install the tensioner using EN-48300 .

    4. Tighten
    Tighten the tensioner retaining bolt to 48 N·m (35.4 lb ft).

  4. Remove EN-48952 using EN-48253 .
  5. Install the right front engine shield.
  6. Install the right front tire.
  7. Lower the vehicle.
  8. Install the engine cover. Refer to Engine Cover Replacement .