GM Service Manual Online
For 1990-2009 cars only

    Object Number: 470679  Size: SH
  1. Clean the exhaust manifolds in solvent.
  2. Caution: Wear safety glasses in order to avoid eye damage.

  3. Dry the components with compressed air.
  4. Inspect the exhaust manifolds for the following:
  5. • Damage to the gasket sealing surfaces
    • Damaged exhaust gas recirculation (EGR) pipe mounting studs (if applicable)
    • Damage to the exhaust manifold studs
    • Broken or damaged heat shields
    • Cracks in the exhaust manifold
    • Restrictions within the exhaust passages

    Object Number: 66607  Size: SH
  6. Measure the alignment or surface flatness of the exhaust manifold flanges, using a straight edge and a feeler gage. Exhaust manifold surface flatness must not exceed 0.254 mm (0.01 in).
  7. If the surface flatness is not within specifications, the exhaust manifold is warped and must be replaced.