GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 61941  Size: SH
  1. Relieve fuel system pressure. Refer to Fuel Pressure Relief .
  2. Drain fuel tank. Refer to Fuel Tank Draining .
  3. Remove the fuel tank. Refer to Fuel Tank Replacement .
  4. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  5. Note strainer position for future reference.

  6. Object Number: 54511  Size: SH
  7. Support the reservoir with one hand.
  8. Use a screwdriver to pry the strainer ferrule off the reservoir.
  9. Discard the strainer.

Installation Procedure


    Object Number: 61941  Size: SH
  1. Support the reservoir with one hand and grasp the strainer with the other hand twisting the strainer into position.
  2. Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  3. Install the fuel tank. Refer to Fuel Tank Replacement .
  4. Refill the fuel tank.
  5. Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  6. Connect the negative battery cable.
  7. Inspect for fuel leaks:
  8. 6.1. Turn the ignition switch to the ON position for 2 seconds.
    6.2. Turn the ignition switch OFF position for 10 seconds.
    6.3. Turn the ignition switch to the ON position.
    6.4. Check for fuel leaks.