GM Service Manual Online
For 1990-2009 cars only

Object Number: 1849356  Size: MF

Callout

Component Name

Preliminary Procedure

    • Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
    • Replace any components if damage is found in this procedure. The sprockets must be replaced as a pair.
    • Clean all components in cleaning solvent and air dry.

1

Transfer Case Front Output Shaft Drive Sprocket Bearing Assembly

Tip
Replace the bearings if roughness, brinelling, or pitting is detected. Refer to Front Output Shaft Drive Sprocket Bearing Replacement .

2

Transfer Case Front Output Shaft Drive Sprocket Bearing Bore

Tip
If the bearing is removed, inspect for excessive wear, damage, or if the bearing has spun in the bore.

3

Transfer Case Four Wheel Drive Clutch Housing Engagement Teeth

Tip
Inspect the engagement teeth for chips or excessive wear.

4

Transfer Case Front Output Shaft Drive Sprocket

Tip

    • Inspect for chipped teeth, excessively worn gear surfaces, and debris embedded in the root of the teeth.
    • Witness marks at the location of the chain is normal.

5

Transfer Case Front Output Shaft Driven Sprocket

Tip

    • Inspect for chipped teeth, excessively worn gear surfaces, and debris embedded in the root of the teeth.
    • Witness marks at the location of the chain is normal.

6

Transfer Case Front Output Shaft Drive Chain Assembly

Tip
Inspect for loose link pins, binding or stiff links, debris embedded in the links, or worn teeth surfaces.