Callout
| Component Name
|
Preliminary Procedure
| • | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. |
| • | Clean all components in cleaning solvent and air dry. |
|
1
| Transfer Case Rear Output Shaft Splines
Tip
Witness marks at the location of the yoke are normal. |
2
| Transfer Case Oil Pump and Rear Output Shaft Speed Reluctor Wheel Engagement Splines
Tip
Witness marks at the location of the components are normal. |
3
| Transfer Case Front Output Shaft Drive Sprocket Bearing Surface
Tip
Inspect for scoring, brinelling, pitting, or excessive wear. |
4
| Transfer Case Two/Four Wheel Drive Clutch Hub Engagement Splines
Tip
Witness marks at the location of the hub is normal. |
5
| Transfer Case Control Actuator Lever Bearing Surface
Tip
Inspect for scoring, brinelling, pitting, or excessive wear. |
6
| Transfer Case Control Actuator Lever Thrust Bearing Surface
Tip
Inspect for scoring, brinelling, pitting, or excessive wear. |
7
| Transfer Case High/Low Clutch Engagement Splines
Tip
Witness marks at the location of the high/low clutch is normal. |
8
| Transfer Case Input Shaft Pilot Bearing Surface
Tip
Inspect for scoring, brinelling, pitting, or excessive wear. |
9
| Oil Galleries
Tip
Compressed air may be necessary to clean the oil galleries. |
