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Customer Satisfaction - Front Axle Vent Tube Kinked-Fluid Leak

Subject:07320 -- Front Axle Vent Tube Kinked - Fluid Leak

Models:2007-2008 Chevrolet Silverado
2007-2008 GMC Sierra
2500/3500 Series Four-Wheel Drive



*****THIS PROGRAM IS IN EFFECT UNTIL DECEMBER 31, 2008.*****

Condition

On certain 2007-2008 model year Chevrolet Silverado and GMC Sierra 2500/3500 series four-wheel drive vehicles, the front axle vent tube may be kinked. Prior to vehicle assembly, the tube is kinked and secured with tape to prevent axle fluid leakage. On some of these vehicles, the tape may not have been removed upon completion of vehicle assembly. This could restrict venting when the vehicle is driven for long periods of time in four-wheel drive. If the venting is not adequate, pressure will build in the tube, resulting in axle fluid leakage. If this condition is undetected, permanent damage to the front differential components could result.

Correction

Dealers are to inspect the front differential vent tube, and if necessary, remove the tape and straighten the tube to ensure proper venting. Dealers are to also inspect the front axle for fluid leaks, and add axle fluid if required. Because the inspection is quite simple, and to reduce customer inconvenience, U.S. customers are being given the option to perform the inspection themselves or have their dealer perform the inspection. If a customer finds a kinked tube, they are being instructed to remove the tape, straighten the tube, and then schedule an appointment with their dealer for an axle inspection.

Vehicles Involved

Involved are certain 2007-2008 model year Chevrolet Silverado and GMC Sierra 2500/3500 series four-wheel drive vehicles built within these VIN breakpoints:

Year

Division

Model

From

Through

2007

Chevrolet

Silverado

7F500118

7F567568

2008

Chevrolet

Silverado

8F100001

8F142263

2007

GMC

Sierra

7F500067

7F567564

2008

GMC

Sierra

8F100002

8F142253

Important: Dealers are to confirm vehicle eligibility prior to beginning repairs by using the GM Vehicle Inquiry System (GMVIS). Not all vehicles within the above breakpoints may be involved.

For dealers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided through the applicable system listed below. Dealers will not have a report available if they have no involved vehicles currently assigned.

-- US dealers - GM DealerWorld Recall Information

-- Canadian dealers - GMinfoNet Recall Reports

-- Export dealers - sent directly to dealers

The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this program is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this program.

Parts Information

Parts required to complete this program are to be obtained from General Motors Service and Parts Operations (GMSPO). Please refer to your "involved vehicles listing" before ordering parts. Normal orders should be placed on a DRO = Daily Replenishment Order. In an emergency situation, parts should be ordered on a CSO = Customer Special Order.

Part Number

Description

Qty/ Vehicle

89021677 (US)

89021678 (CN)

Lubricant, Gr, Synthetic, SAE 75W-90

As Required

09438381

Hose, Bulk 5/32 x 25 ft

152 cm (5ft) if required

Service Procedure

  1. Open the hood.

  2. Object Number: 2035585  Size: SH
    (1)Front Differential Vent Tube
    (2)Underhood Electrical Center
    (3)Battery Tray
    (4)Radiator Hose
  3. Locate the front differential vent tube (1). The vent tube (1) is located between the battery tray (3) and the underhood electrical center (2).
  4. Inspect the front differential vent tube.
  5. • If the front differential vent tube is kinked or folded over and taped (1B), remove the tape from the wiring bundle and then unfold the vent tube to ensure proper vent tube operation.
    • If the front differential vent tube is NOT kinked or folded over and taped (1A), no further action is required.
  6. Inspect the front differential case, pinion seal, and axle output shafts for leaks.
  7. • If no differential case, pinion seal, or axle leak is present, no further action is required.
    • If a differential case, pinion seal, or axle leak is present, proceed to the next step.
  8. Clean the front axle differential case and inspect the front differential case fluid level. Refer to Front Axle Lubricant Replacement in SI.
  9. • If the front axle fluid level is within specification, no further action is required.
    • If the front axle fluid level is low, add fluid into the front differential carrier assembly.

Courtesy Transportation - For US and Canada

The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranty. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines.

Claim Information

Submit a Product Claim with the information indicated below:

Repair Performed

Part Count

Part No.

Parts Allow

CC-FC

Labor Op

Labor Hours

Net Item

Inspect Vent Tube - No Further Action Required

N/A

N/A

N/A

MA-96

V1772

0.2

N/A

Inspect/Repair Vent Tube and Inspect Front Axle - No Fluid Required

N/A

N/A

N/A

MA-96

V1773

0.3

*

Inspect/Repair Vent Tube and Inspect Front Axle - Fluid Required

N/A

N/A

N/A

MA-96

V1774

0.5

**

Courtesy Transportation for vehicles within the New Vehicle Limited Warranty (US & Canadian GM Dealers)

N/A

N/A

N/A

MA-96

***

N/A

****

* The amount identified in the "Net Item" column should represent the actual sum total of the current GMSPO dealer net price for the hose, if needed, to perform the required repairs, not to exceed $5.00 USD, $5.08 CAD, plus applicable Mark-Up or Landed Cost Mark-Up (for IPC)

** The amount identified in the "Net Item" column should represent the actual sum total of the current GMSPO dealer net price for the fluid needed to perform the required repairs, not to exceed $8.47 USD & CAD, plus applicable Mark-Up or Landed Cost (IPC). If hose replacement was required, include the actual sum total of the current GMSPO dealer net price for the hose, not to exceed $5.00 USD, $5.08 CAD, plus applicable Mark-Up or Landed Cost Mark-Up (for IPC).

*** Submit courtesy transportation using normal labor operations for courtesy transportation as indicated in the GM Service Policies and Procedures Manual for vehicles within the New Vehicle Limited Warranty.

**** The amount identified in the "Net Item" column should represent the actual dollar amount for courtesy transportation.

Refer to the General Motors WINS Claims Processing Manual for details on Product Recall Claim Submission.

Customer Notification - For US and Canada

General Motors will notify customers of this program on their vehicle (see copy of customer letter included with this bulletin).

Customer Notificiation - For Export

Letters will be sent to known owners of record located within areas covered by the US National Traffic and Motor Vehicle Safety Act. For owners outside these areas, dealers should notify customers using the attached sample letter.

Dealer Program Responsibility - All

All unsold new vehicles in dealers' possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles.

Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, through December 31, 2008.

Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is provided in this bulletin for your use in contacting customers. Program follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter.

In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service through December 31, 2008, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle.

December 2007

Dear General Motors Customer:

We have learned that your 2007 or 2008 model year Chevrolet Silverado or GMC Sierra may have been built with a kinked front axle vent tube. Prior to vehicle assembly, the tube is kinked and secured with tape to prevent axle fluid leakage. On some of these vehicles, the tape may not have been removed upon completion of vehicle assembly. This could restrict venting when the vehicle is driven for long periods of time in four-wheel drive. If the venting is not adequate, pressure will build in the tube, resulting in axle fluid leakage. If this condition is undetected, permanent damage to the front differential components could result.

Your satisfaction with your 2007 or 2008 model year Chevrolet Silverado or GMC Sierra is very important to us, so we are announcing a program to prevent this condition or, if it has occurred, to fix it.

What We Will Do:

Your GM dealer will inspect the front differential vent tube, and if necessary, remove the tape and straighten the tube to ensure proper venting. The front axle will also be inspected for fluid leaks and fluid will be added if required. This service will be performed for you at no charge until December 31, 2008.

What You Should Do:

Do not drive your vehicle in four-wheel drive until the inspection has been performed . Please contact your dealer as soon as possible to schedule an appointment for this inspection.

For U.S. Only: Since the inspection procedure is simple to perform, and to reduce your inconvenience, we have included an inspection procedure with this letter in the event you would prefer to perform the inspection yourself.

Customer Reply Form: The enclosed customer reply form identifies your vehicle. Presentation of this form to your dealer will assist in making the necessary correction in the shortest possible time. If you no longer own this vehicle, please let us know by completing the form and mailing it back to us.

If you have any questions or need any assistance, just contact your dealer or the appropriate Customer Assistance Center at the number listed below. The Customer Assistance Center’s hours of operation are from 8:00 AM to 11:00 PM, EST, Monday through Friday.

Division

Number

Text Telephones (TTY)

Chevrolet

1-800-630-2438

1-800-833-2438

GMC

1-866-996-9463

1-800-462-8583

Guam

1-671-648-8650

 

Puerto Rico - English

1-800-496-9992

 

Puerto Rico - EspaƱol

1-800-496-9993

 

Virgin Islands

1-800-496-9994

 

Courtesy Transportation: If your vehicle is within the New Vehicle Limited Warranty your dealer may provide you with shuttle service or some other form of courtesy transportation while your vehicle is at the dealership for this repair. Please refer to your Owner’s Manual and your dealer for details on Courtesy Transportation.

We sincerely regret any inconvenience or concern that this situation may cause you. We want you to know that we will do our best, throughout your ownership experience, to ensure that your GM vehicle provides you many miles of enjoyable driving.

Scott Lawson

General Director,

Customer and Relationship Services

Enclosure

07320