Auxiliary Generator Replacement 6.6L

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Remove the drive belt. Refer to Drive Belt Replacement .
3. Disconnect the engine wiring harness electrical connector (1) from the generator.
4. Reposition the engine wiring harness boot (4) in order to access the terminal stud.
5. Remove the engine wiring harness nut (3).
6. Remove the engine wiring harness terminal (2) from the generator.



7. Remove the generator bolts (1).
8. Remove the generator.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the generator.
2. Install the generator bolts (1).

Tighten
Tighten the bolts to 50 N·m (37 lb ft).




3. Install the engine wiring harness terminal (2) to the generator.
4. Install the engine wiring harness nut (3).

Tighten
Tighten the nut to 9 N·m (80 lb in).

5. Position the engine wiring harness boot (4) in order to cover the terminal stud.
6. Connect the engine wiring harness electrical connector (1) to the generator.
7. Install the drive belt. Refer to Drive Belt Replacement .
8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .