Water Outlet Tube Replacement LU3

1. Remove the air cleaner outlet resonator duct. Refer to Air Cleaner Outlet Resonator Replacement.
2. Remove the radiator inlet hose. Refer to Radiator Inlet Hose Replacement.
3. Remove the turbocharger coolant bypass valve. Refer to Turbocharger Coolant Bypass Valve Replacement.
4. Remove the water outlet bolts.
5. Remove the water outlet.
6. Remove and discard the gasket.

1. Install a NEW gasket to the water outlet.
2. Lubricate the O-ring seal with clean engine coolant.
3. Install the water outlet.

Caution: Refer to Fastener Caution in the Preface section.

4. Install the water outlet bolts.

Tighten
Tighten the bolts to 21 N·m (15 lb ft).

5. Install the radiator inlet hose. Refer to Radiator Inlet Hose Replacement.
6. Install the air cleaner outlet resonator duct. Refer to Air Cleaner Outlet Resonator Replacement.

Water Outlet Tube Replacement LMM

1. Remove the radiator inlet hose. Refer to Radiator Inlet Hose Replacement.
2. Remove the turbocharger coolant bypass valve. Refer to Turbocharger Coolant Bypass Valve Replacement.
3. Remove the bolts and wiring harness bracket at the thermostat housing.
4. Position the bracket and wiring harness aside.



5. Disconnect the main engine electrical harness connectors. Lift up on the latches (1) in order to disconnect the connectors.
6. Open the harness clip (2).
7. Remove the main engine electrical harness connectors.



8. Disconnect the turbocharger vane position sensor electrical connector (1).



9. Unclip the main engine electrical harness connectors from the main electrical connector harness bracket.



10. Remove the main electrical connector harness bracket bolts (1).
11. Remove the main electrical connector harness bracket (2) and position aside.



12. Remove the manifold intake temperature sensor electrical connector from the water tube bracket.



13. Remove the water outlet bolts.



14. Remove the water outlet.
15. Remove and discard the O-ring seal.

1. Install a NEW O-ring seal to the water outlet.
2. Lubricate the O-ring seal with clean engine coolant.
3. Install the water outlet.

Caution: Refer to Fastener Caution in the Preface section.




4. Install the water outlet bolts.

Tighten
Tighten the bolts to 21 N·m (15 lb ft).




5. Install the manifold intake temperature sensor electrical connector to the water tube bracket.



6. Install the main electrical harness bracket.
7. Install the main electrical harness bracket bolts.

Tighten
Tighten the bolts to 21 N·m (15 lb ft).




8. Install the main engine electrical harness connector bolts.

Tighten
Tighten the bolts to 10 N·m (89 lb in).




9. Install the main electrical connector harness bracket (2).
10. Install the main electrical connector harness bracket bolts (1).

Tighten
Tighten the bolts to 21 N·m (15 lb ft).




11. Clip the main engine electrical harness connectors to the main electrical connector harness bracket.



12. Connect the turbocharger vane position sensor electrical connector (1).



13. Connect the main engine electrical harness connectors.
14. Push down on the latches (1) in order to connect the connectors.
15. Close the harness clip (2).



16. Install the wiring harness bracket and bolts to the thermostat housing.

Tighten
Tighten the bolts to 10 N·m (89 lb in).

17. Install the turbocharger coolant bypass valve. Refer to Turbocharger Coolant Bypass Valve Replacement.
18. Install the radiator inlet hose. Refer to Radiator Inlet Hose Replacement.