GM Service Manual Online
For 1990-2009 cars only

    Warning: Refer to Safety Glasses Warning in the Preface section.


    Object Number: 334515  Size: SH
  1. Clean the upper intake manifold in cleaning solvent.
  2. Dry the upper intake manifold with compressed air.

  3. Object Number: 859860  Size: SH
  4. Clean the lower intake manifold in cleaning solvent.
  5. Dry the lower intake manifold with compressed air.

  6. Object Number: 480569  Size: SH
  7. Inspect the upper intake manifold for the following:
  8. • Cracks or other damage to the exterior (1)
    • Cracking or damage in the gasket grooves (2) and (3)
    • Damage to the throttle body mounting surface (4)
    • Loose or damaged bolt hole thread inserts (5)

    Object Number: 859864  Size: SH
  9. Inspect the lower intake manifold for the following:
  10. • Damage to the gasket sealing surfaces (1) and (2)
    • Restricted cooling system passages (3)
    • Cracks or damage
    • Damage to the threaded bolt holes