GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 GMC_Truck 🢒 2007 🢒 Sierra Classic - 2WD 🢒 Body Repair 🢒 Bolted Exterior Body Panels and Closures 🢒 Fuel Tank Filler Door Replacement

Removal Procedure
  1. Open the fuel filler door.

    2. Object Number: 354587 Size: SH
  2. Remove the screws from the fuel filler door.
  3. Remove the push-pin retainer from the fuel filler door.

    4. Object Number: 354582 Size: SH
  4. Reposition the filler neck assembly to the right.
  5. Remove the screws from the fuel filler door.
  6. Remove the fuel filler door.

Installation Procedure

    Object Number: 354582 Size: SH
  1. Position the fuel filler door to the quarter panel.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the screws to the fuel filler door.

    3. Tighten
    Tighten the screws to 9 N·m (80 lb in).


    Object Number: 354587 Size: SH
  3. Reposition the fuel filler neck.
  4. Install the screws to the fuel filler neck.

    5. Tighten
    Tighten the screws to 9 N·m (80 lb in).

  5. Inspect the alignment of the fuel filler door.