For 1990-2009 cars only
- Clean the gear in solvent.
- Remove the caged needle roller bearing (2) from the main drive gear.
- Clean the reverse idler shaft in solvent.
- Clean the mainshaft in solvent.
- Inspect for the following:
- Clean and inspect all gears, sleeves, hubs, rings and shafts for wear, scoring, pitting, chips, nicks or burrs. Slight scores or burrs may be honed off with a fine stone.
Important: The cluster gear (1) is three separate components and is serviced as a complete assembly. It should not be dismantled. The assembly of the components is precise and cannot be duplicated.
Important: When removing the two snap rings (1), secure the two caged needle roller bearings (2) to the idler shaft (4), take note of the orientation of each to the bearings.
| • | Heat discoloration |
| • | Bearing surfaces |
| • | Straightness |
Important: Chipped or worn gears must be replaced.
