Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
1 | Was the Charging System Check performed? | -- | Go to Step 2 | Go to Charging System Check |
2 |
Does voltmeter read battery voltage? | 12 V | Go to Step 3 | Go to Step 5 |
3 | Connect the voltmeter from the BAT terminal at the generator to ground. Does voltmeter read battery voltage? | 12 V | Go to Step 4 | Go to Step 7 |
4 |
Is the voltmeter reading within range? | 13-16 V | Go to Step 8 | Go to Step 9 |
5 | Backprobe cavity B16 for the BRN (25) wire at the instrument cluster connector with a voltmeter to ground. Does voltmeter read battery voltage? | 12 V | Go to Step 10 | Go to Step 6 |
6 | Backprobe instrument cluster connector cavity B16 for the PNK (39) wire using a voltmeter connected to a known good ground. Does battery voltage exist? | -- | Go to Step 11 | Go to Step 12 |
7 | Repair or replace the open in the RED/RUST (2) wire between BAT junction block and the generator BAT terminal. Is the repair complete? | -- | Go to Charging System Check | -- |
8 | Perform battery load test. Refer to Battery Load Test . Is the test complete? | -- | Go to Charging System Check | -- |
9 | Perform generator bench test. Refer to Generator Assembly Bench Check for the CS-144. Is the generator okay? | -- | Go to Step 8 | -- |
10 | Locate and repair the open in the BRN (25) wire between the instrument cluster connector cavity B16 and the generator connector cavity B (for the 100 amp generator), or cavity L (for the 124 amp generator). Is the repair complete? | -- | Go to Charging System Check | -- |
11 | Check the charge indicator lamp filament. Does the charge indicator filament appear intact? | -- | Go to Step 13 | -- |
12 | Locate and repair open in the PNK (39) wire between the I/P fuse block connector cavity J7 and the Instrument Cluster connector cavity B17. Is the repair complete? | -- | Go to Charging System Check | Go to Step 14 |
13 | Replace the instrument cluster. Is the replacement complete? | -- | Go to Charging System Check | -- |
14 | Replace charge indicator bulb. Is the repair complete? | -- | Go to Charging System Check | -- |
