GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 GMC_Truck 🢒 1998 🢒 Savana 🢒 Body and Accessories 🢒 Exterior Trim 🢒 Headlamp Capsule Replacement

Removal Procedure
  1. Turn OFF the headlamp switch.
  2. Remove the radiator grille. Refer to Grille Replacement in Exterior Trim.

    3. Object Number: 325530 Size: SH
  3. Remove the bolts (5) that retain the composite headlamp to the radiator support.

    4. Do not move the adjustment screws.

  4. Disconnect the electrical connector (1) from the headlamp assembly.
  5. Remove the composite headlamp (4) from the vehicle.

Installation Procedure

    Object Number: 325530 Size: SH
  1. Connect the electrical connector (1) to the headlamp assembly.
  2. Install the composite headlamp (4) to the vehicle.

    3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the composite headlamp retaining bolts (5) to the radiator support.

    4. Tighten
    Tighten the bolts to 11 N·m (97 lb in).

  4. Install the radiator grille. Refer to Grille Replacement in Exterior Trim.