GM Service Manual Online
For 1990-2009 cars only

The maintenance free battery is standard in all vehicles. The battery is completely sealed except for two small vent holes in the sides. These vent holes allow the small amount of gas produced in the battery to escape.

The battery has the three following functions in the electrical system:

    • Provides a source of energy for cranking the engine
    • Acts as a voltage stabilizer for the electrical system
    • Provides, for a limited time, the energy when the electrical load used exceeds the output of the generator.

Object Number: 414574  Size: SH

The battery specification label contains information pertinent to servicing the battery. This information includes the cold cranking amperage, reserve capacity, the original equipment and replacement part numbers.

Battery Ratings

A battery has two ratings:

    • Reserve capacity (RC)
    • Cold cranking amperage (CCA)

Reserve Capacity

The reserve capacity rating is an estimate of how long the vehicle can be driven with no generator output, the headlamps turned on, and a minimum electrical load (most of the accessories turned off). It is the maximum amount of time (in minutes) it will take a fully charged battery, being discharged at a constant rate of 25 amperes and constant temperature of 27°C (80°F), to reach a terminal voltage of 10.5 volts. Other temperature or current draws, the state of charge, or the condition of the battery will affect how long the battery will actually last when the vehicle is being driven without generator output.

Cold Cranking Amperage

Cold cranking amperage is an indication of the ability of the battery to crank the engine at cold temperatures. This rating is the minimum amperage that the battery must maintain for 30 seconds at -18°C (0°F), while maintaining at least 7.2 volts. The actual performance of a battery will vary with actual temperature.

Electrolyte Freezing

The freezing point of electrolyte depends on its specific gravity, or the state of charge. The higher the state of charge, the lower the freezing point. Since freezing may ruin a battery, it should be kept charged. A discharged battery can freeze at temperatures as high as -7°C (20°F). As long as the green dot is visible in the hydrometer, the freezing point of the battery will be somewhere below -32°C (-25°F). A fully charged battery will not freeze until the temperature falls below -54°C (-65°F).

Protection During Vehicle Storage

Certain electronic devices on the vehicle maintain a small continuous current drain (parasitic load) on the battery, such as a PCM or a VCM. A battery that is not used for an extended period of time will discharge. Eventually permanent damage will result. Discharged batteries will also freeze in cold weather. Refer to Electrolyte Freezing.


Object Number: 190959  Size: SF

Caution: Batteries produce explosive gases. Batteries contain corrosive acid. Batteries supply levels of electrical current high enough to cause burns. Therefore, in order to reduce the risk of personal injury while working near a battery, observe the following guidelines:

   • Always shield your eyes.
   • Avoid leaning over the battery whenever possible.
   • Do not expose the battery to open flames or sparks.
   • Do not allow battery acid to contact the eyes or the skin.
      - Flush any contacted areas with water immediately and thoroughly.
      - Get medical help.

Notice: Turn OFF the ignition when connecting or disconnecting the battery cables, the battery charger or the jumper cables. Failure to do so may damage the PCM or other electronic components.

Do the following in order to maintain the battery state of charge while storing the vehicle for more than 30 days:

    • Ensure that the green dot is visible in the built-in hydrometer.
    • Disconnect the negative battery cable to protect the battery from discharge by parasitic current drains.
    •  When it is time to reconnect the battery, use the following procedure:

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

       - Lightly wire brush any oxidation from the contact face of the battery terminal and the battery post before reattaching the cable.

Tighten
Tighten the battery cable bolt to 15 N·m (11 lb ft).

       - Reset the clock and the push-button tuning radio before the vehicle is put back into service.
    • Maintain a high state of charge when the battery cannot be disconnected.
    • Establish a regular schedule for recharging the battery every 20-45 days.
       - When a battery is found without a green dot visible in the hydrometer, promptly recharge the battery.
       - To reduce charging time, use a battery charger that can produce a charging voltage of at least 16 volts.
       - Original equipment maintenance free batteries are not damaged by charging rates of 50 amps or more.
       - The battery will not be damaged as long as the battery does not spew acid from the vents or get hotter than 52°C (125°F).
       - Check the battery being charged every 45-60 minutes.
       - If gassing or overheating does occur, reduce the rate of charge, or stop if necessary.
       - Avoid overcharging by stopping one hour after the green dot appears in the hydrometer.
    • Maintain a high state of charge when the battery cannot be disconnected.
    • Establish a regular schedule for recharging the battery every 20-45 days.
    • Allow ample charging time. Refer to Battery Charging .
    • A battery that has remained in a discharged state for a long period of time is difficult to recharge or may be permanently damaged.

Built-in Hydrometer

A built-in temperature compensation hydrometer is molded into the top of the maintenance free battery. When observing the hydrometer, make sure the battery top is clean. Use a light in poorly-lit areas.

Under normal operating conditions, on of three indications can be observed:


Object Number: 181056  Size: SH
    • Any green appearance in the hydrometer is interpreted as a green dot (1). This means the battery is ready for testing. Refer to Battery Not Operating Properly .
    • A dark dot is visible (2). The green dot is not visible.
       - If the green dot is not visible and there is a complaint about cranking, charge the battery. Refer to Battery Charging .
       - Check the output of the charging system. Refer to Generator Not Operating Properly .
       - Check the electrical system for excessive draws. Refer to Battery Electrical Drain/Parasitic Load Test .
    • A clear or yellow dot (3) means that electrolyte level is below the bottom of the hydrometer and is too low for diagnosis. The yellow dot may have been caused by one of the following conditions:
       - Excessive or prolonged charging
       - A broken case
       - Excessive tipping

When you find a battery in this condition, this may indicate high charging voltages caused my a faulty charging system. Because of this, the charging and electrical system must be checked. Refer to Battery Hydrometer Displays Yellow Dot .

Replace the battery if a cranking complaint exists, and the battery has a yellow or clear hydrometer. Refer to Battery Replacement .