GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Close the window.
  2. Remove the door trim panel. Refer to Front Side Door Trim Panel Replacement .
  3. Remove the water deflector. Refer to Door Water Deflector Replacement .
  4. Remove the outside door handle screw access hole plug.

  5. Object Number: 294417  Size: SH
  6. Remove the outside door lock rod from the handle (2).
  7. Remove the outside door handle rod from the handle (1).
  8. Remove the screws that retain the outside door handle to the door panel.

  9. Object Number: 277776  Size: SH
  10. Remove the outside door handle from the door.
  11. Remove and retain the lock cylinder from the outside door handle. Refer to Door Lock Cylinder Replacement .

Installation Procedure

  1. Install the lock cylinder to the outside door handle. Refer to Door Lock Cylinder Replacement .

  2. Object Number: 294417  Size: SH
  3. Install the outside door handle to the door.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the screws that retains the outside door handle to the door panel.
  6. Tighten
    Tighten the screws to 4 N·m (35 lb in).

  7. Install the outside door lock rod to the handle (2).
  8. Install the outside door handle rod to the handle (1).
  9. Install the outside door handle screw access hole plug.
  10. Install the water deflector. Refer to Door Water Deflector Replacement .
  11. Install the door trim panel. Refer to Front Side Door Trim Panel Replacement .