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Intermittent No Crank, No Start (Clean Battery Side Terminal Stripped Threads, Replace Battery Cable Bolt)

Subject:Intermittent No Crank, No Start (Clean Battery Side Terminal Stripped Threads, Replace Battery Cable Bolt)

Models:2001-2007 GM Passenger Cars and Light-Duty Trucks (Including Saturn)
2003-2007 HUMMER H2
2006-2007 HUMMER H3
2005-2007 Saab 9-7X
with Side-Mounted Battery Terminals



This bulletin is being revised to update the models and provide a new labor operation number for this repair. Please discard Corporate Bulletin Numbers 02-06-04-015 and 03-06-03-006A (Section 06 -- Engine/Propulsion System).


Condition

Some customers may comment on an intermittent no crank, no start condition.

Cause

This condition may be due to poor battery cable connections. Cross-threaded/stripped battery cable bolts inside the battery side post terminals may cause poor battery cable connections.

Correction

To avoid replacing the battery , do the following steps:

    • Clean the threads in the battery side post terminals using a 3/8" (#16) NC bottom tap.
    • Replace the battery cable bolt.

The battery cable bolt is serviced separately from the cable and is available from your Parts Department. Be sure to use the correct bolt.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

N9551*

Repair Battery Side Post Terminal Threads and Replace Cable Bolt

0.5 hr

*This is a unique labor operation for bulletin use only. It will not be published in the Labor Time Guide.

Warranty Information (Saab U.S. Models)

For vehicles repaired under warranty, use:

Labor Operation

Description

Failed Object

Fault/Reason

Location Code

Warranty Type

Repair/Action Code

Labor Time

3111303

Repair Battery Side Post Terminal Threads and Replace Cable Bolt

31113

63

0

01

05

0.5 hr