Evaporative Emission Hoses/Pipes Replacement - Engine/Chassis Pickup

Important: Clean the fuel and evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
2. Disconnect the fuel feed line (1) at the engine. Refer to Metal Collar Quick Connect Fitting Service .
3. Disconnect the EVAP canister purge tube line (2).
4. Cap the fuel rail in order to avoid possible system contamination.
5. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .



6. Remove the fuel pipe bracket nut.
7. Remove the fuel pipe bracket from the bellhousing stud.



8. Remove the fuel line clip from the bracket on the transmission.
9. If equipped with 4-wheel drive (4WD), remove the fuel line clip from the bracket on the transfer case.



10. Disconnect the fuel and EVAP quick connect fittings. Refer to Plastic Collar Quick Connect Fitting Service .
11. Cap the fuel and EVAP lines at the fuel tank in order to avoid possible system contamination.



12. Remove the fuel and EVAP bundle nuts.
13. Remove the fuel and EVAP bundle.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the fuel and EVAP bundle.
2. Install the fuel and EVAP bundle nuts.

Tighten
Tighten the nuts to 12 N·m (106 lb in).




3. Remove the caps from the fuel and EVAP lines at the fuel tank.
4. Connect the fuel and EVAP quick connect fittings. Refer to Plastic Collar Quick Connect Fitting Service .



5. If equipped with 4WD, install the fuel line clip to the bracket on the transfer case.
6. Install the fuel line clip(s) to the bracket(s) on the transmission.



7. Install the fuel pipe bracket to the bellhousing stud.
8. Install the fuel pipe bracket nut.

Tighten
Tighten the nut to 10 N·m (89 lb in).




9. Lower the vehicle.
10. Remove the cap from the fuel rail.
11. Connect the fuel feed line (1) at the engine. Refer to Metal Collar Quick Connect Fitting Service .
12. Connect the EVAP canister purge tube line (2).
13. Install the fuel fill cap.
14. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
15. Use the following procedure in order to inspect for leaks:

15.1.

Turn the ignition ON, with the engine OFF, for 2 seconds.

15.2.

Turn the ignition OFF for 10 seconds.

15.3.

Turn the ignition ON, with the engine OFF.

15.4.

Inspect for fuel leaks.

Evaporative Emission Hoses/Pipes Replacement - Engine/Chassis Cab/Chassis

Important: Clean the fuel and evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
2. Disconnect the fuel feed and pressure balance lines from the front tank. Refer to Metal Collar Quick Connect Fitting Service .
3. Cap the fuel and balance lines at the fuel tank in order to avoid possible system contamination.



4. Disconnect the fuel feed and pressure balance lines from the rear tank. Refer to Metal Collar Quick Connect Fitting Service .
5. Cap the fuel and balance lines at the fuel tank in order to avoid possible system contamination.



6. Remove the rear fuel line bundle clip nuts.
7. Remove the rear fuel line bundle.

1. Install the rear fuel line bundle.
2. Install the rear fuel line bundle clip nuts.



3. Remove the caps from the fuel and balance lines at the fuel tank.
4. Connect the fuel feed and pressure balance lines from the rear tank. Refer to Metal Collar Quick Connect Fitting Service .



5. Remove the caps from the fuel and balance lines at the fuel tank.
6. Connect the fuel feed and pressure balance lines from the front tank. Refer to Metal Collar Quick Connect Fitting Service .
7. Install the fuel fill cap.
8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
9. Perform the following procedure in order to inspect for leaks.

9.1.	Turn the ignition ON, with the engine OFF, for 2 seconds.

9.2.	Turn the ignition OFF for 10 seconds.

9.3.	Turn the ignition ON, with the engine OFF.

9.4.	Inspect for fuel leaks.