GM Service Manual Online
For 1990-2009 cars only

Circuit Description

The powertrain control module (PCM) monitors the fuel tank pressure (FTP) sensor signal in order to detect vacuum decay and excess vacuum during the enhanced evaporative emission (EVAP) diagnostic. The PCM supplies a 5-volt reference and ground to the sensor. The FTP sensor signal voltage increases as the fuel tank pressure decreases (negative pressure or vacuum, high voltage). The FTP sensor signal voltage decreases as the fuel tank pressure increases (positive pressure, low voltage). This DTC sets when the FTP sensor signal voltage goes above a predetermined value.

Conditions for Running the DTC

The engine is running

Conditions for Setting the DTC

    • The fuel tank pressure sensor voltage is more than 4.9 volts
    • All conditions present for greater than 5 seconds

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Test Description

The number below refers to the step numbers on the diagnostic table.

  1. If DTC P1635 and P1639 set, the 5-volt reference circuit is shorted to a voltage.

Step

Action

Values

Yes

No

Schematic Reference:

Engine Data Sensors


Object Number: 650615  Size: FS
Master Electrical Component List
Powertrain Control Module Description
EVAP and EGR Controls
Fuel Injector Controls
OBD II Symbol Description Notice

1

Did you perform the Diagnostic System Check-Engine Controls?

--

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

  1. Idle the engine for 1 minute
  2. Monitor the diagnostic trouble codes (DTC) Information with a scan tool

Did DTC P1635 and P1639 fail this ignition?

--

Go to DTC P1635

Go to Step 3

3

  1. Turn ON the ignition, with the engine OFF.
  2. With a scan tool, observe the fuel tank pressure (FTP) sensor voltage.

Is the FTP sensor voltage more than the specified value?

4.3 volts

Go to Step 5

Go to Step 4

4

  1. Observe the Freeze Frame/Failure records data for this DTC.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text or as close to the Freeze Frame/Failure records data that you observed.

Does the DTC fail this ignition?

--

Go to Step 5

Go to Intermittent Conditions

5

  1. Turn OFF the ignition.
  2. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  3. Disconnect the fuel tank wiring harness at the fuel tank harness connector. Refer to

    Fuel Pump Wiring


    Object Number: 375609  Size: MF
    (1)C301
    (2)Electronic Brake Control Module (EBCM)
    (3)Fuel Lift Pump
    and Connector End View
  4. Turn ON the ignition, with the engine OFF.
  5. With a scan tool, observe the FTP sensor voltage.

Does the scan tool indicate that the FTP sensor voltage is greater than the specified value?

0.0 volts

Go to Step 6

Go to Step 7

6

Test the signal circuit of the FTP sensor for a short to voltage between the fuel tank harness connector and the PCM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 10

7

Probe the low reference circuit of the FTP sensor at the fuel tank harness connector with a test lamp connected to battery voltage. Refer to Circuit Testing in Wiring Systems.

Did the test lamp illuminate?

--

Go to Step 9

Go to Step 8

8

Test the low reference circuit of the FTP sensor for an open between the fuel tank harness connector and the PCM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 10

9

  1. Remove the fuel tank. Refer to Fuel Tank Replacement .
  2. Disconnect the FTP sensor harness connector.
  3. Inspect the fuel tank wiring harness for the following:
  4. • Damaged wiring
    • Poor connections
    • Broken wires inside the insulation
  5. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 11

10

Inspect for poor connections at the harness connector of the PCM . Refer to Testing for Intermittent and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 12

11

Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement .

Did you complete the replacement?

--

Go to Step 13

--

12

Replace the PCM. Refer to Powertrain Control Module Replacement .

Did you complete the replacement?

--

Go to Step 13

--

13

  1. Use the scan tool in order to clear the DTCs.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.

Does the DTC run and pass?

--

Go to Step 14

Go to Step 2

14

With a scan tool, observe the stored information, Capture Info.

Does the scan tool display any DTCs that you have not diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List

System OK