GM Service Manual Online
For 1990-2009 cars only

    Object Number: 188086  Size: SH

    Important: In order to maintain the proper component balance, contact surface taper, and heat transfer, manual transmission flywheels are NOT to be machined.

  1. Clean the flywheel in solvent.
  2. Dry the flywheel with compressed air.
  3. Inspect the manual transmission flywheel for the following conditions:
  4. • Pitted surfaces (1)
    • Grooves or scoring (2)
    • Rusted surface (3)
    • Damaged ring gear teeth (4)
    • Loose or improperly positioned ring gear
    • The ring gear has an interference fit onto the flywheel and should be positioned completely against the flange of the flywheel.
    • Missing, bent, or damaged pressure plate locating pins
    • The 2 locating pins are installed into the flywheel and spaced 170 degrees apart.

    Object Number: 178458  Size: SH
  5. Inspect the automatic transmission flex plate for the following conditions:
  6. • Damaged ring gear teeth
    • Stress cracks around the flex plate-to-crankshaft bolt hole locations

       Important: Do not attempt to repair the welded areas that retain the ring gear to the flex plate. Install a new flex plate.

    • Welded areas that retain the ring gear onto the flex plate for cracking