GM Service Manual Online
For 1990-2009 cars only

    Object Number: 663760  Size: SH
  1. Clean the exhaust manifold.
  2. Clean the exhaust manifold mating surfaces.
  3. Inspect the exhaust manifold for cracks.
  4. Inspect the exhaust manifold mating surfaces for damage.
  5. Replace the exhaust manifold if any damage is found.

  6. Object Number: 663761  Size: SH
  7. Measure the exhaust manifold flange for warpage with feeler gauge and a straightedge. Replace the exhaust manifold if the warpage is more than 0.3 mm (0.0118 in).
  8. Install the exhaust manifold heat shield.
  9. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  10. Install the exhaust manifold heat shield bolts.
  11. Tighten
    Tighten the exhaust manifold heat shield bolts to 8 N·m (71 lb in).