GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 343699  Size: SH
  1. Remove the engine sight shield, if necessary. Refer to Upper Intake Manifold Sight Shield Replacement in Engine Mechanical-4.8L, 5.3L, and 6.0L.
  2. Disconnect the spark plug wire from the spark plug.
  3. • Twist each spark plug wire 1/2 turn.
    • Pull only on the boot in order to remove the wire from the plug.

    Object Number: 14824  Size: SH
  4. Loosen the spark plug 1 or 2 turns.
  5. Brush or air blast away any dirt from around the spark plug.
  6. Remove the spark plug. If removing all the plug at one time, place each plug in a tray marked with the corresponding cylinder numbers.

Installation Procedure


    Object Number: 14824  Size: SH
  1. Properly position the spark plug washer.
  2. Inspect the spark plug gap. Adjust the plug as needed.
  3. Specification
    Spark plug gap: 1.524 mm (0.060 in)

    Notice: Refer to Fastener Notice in the Preface section.

  4. Hand start the spark plug.
  5. Tighten the spark plug.
  6. Tighten

        • For used heads tighten the plug to 15 N·m (11 lb ft).
        • For new aluminum heads tighten the plug to 20 N·m (15 lb ft).
        • For new iron heads, tighten the plug to 30 N·m (22 lb ft).

    Object Number: 343699  Size: SH
  7. Install the spark plug wire to the spark plug.
  8. Inspect the wire for proper installation:
  9. • Push sideways on each boot in order to inspect the seating.
    • Reinstall any loose boot.
  10. Install the engine sight shield, if necessary. Refer to Upper Intake Manifold Sight Shield Replacement in Engine Mechanical-4.8L, 5.3L, and 6.0L.