Removal Procedure
- Remove the charged air cooler hoses. Refer
to
Charged Air Cooler Hoses/Pipes Replacement
.
- Remove the radiator. Refer to
Radiator Replacement
in Engine Cooling.
- Remove the charged air cooler bolts.
- Remove the charged air cooler.
Important: Do not damage the charged air cooler fins while removing.
| 4.1. | Lift the bottom mounts from the radiator support. |
| 4.2. | Remove the left side from the radiator support. |
| 4.3. | Angle up the right side and turn to remove. |
- Clean the charged air cooler by flushing with mild soap and water. Do
not use stream pressure to clean.
- Inspect the charged air cooler for the following damage:
| • | Cracked or distorted hose connections |
| • | Leaks in the core or the tank connections |
- Replace the charged air cooler if damage is found.
- Inspect the charged air cooler mounting insulators and replace if required.
Installation Procedure
- Install the charged air cooler to the radiator
support.
| 1.1. | Angle in the left side. |
| 1.3. | Move in the right side. |
| 1.4. | Position bottom insulators in the radiator support. |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the charged air cooler bolts.
Tighten
Tighten the bolts to 21 N·m (15 lb ft).
- Install the radiator. Refer to
Radiator Replacement
in Engine Cooling.
- Install the charged air cooler hoses. Refer to
Charged Air Cooler Hoses/Pipes Replacement
.
