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For 1990-2009 cars only

Generator Upper Mounting Bolt Breakage (Replace Bolt/Install Brace Rod Assembly)

Subject:Generator Upper Mounting Bolt Breakage (Replace Bolt and Install Brace Rod Assembly)

Models:1996-2000 Chevrolet and GMC C6-7 Conventional Medium Duty Models
With Gas Engine (VINs B, D, M, P -- RPOs L21, LP4, LR0, LS0)



Condition

Some drivers may comment that the generator upper mounting bolt is breaking.

Correction

To correct this condition, replace the broken bolt. Install a new rear generator bracket and add a brace rod assembly. Use the procedure and part numbers listed below.

  1. Remove the generator assembly. Refer to the Generator Replacement procedure in the applicable Service Manual.
  2. Remove the generator-adjusting bracket.
  3. Remove the generator/AC compressor bracket assembly.
  4. Remove the rear generator bracket.
  5. Install the new rear generator bracket, P/N 15766728 (VINs M, P -- RPOs LR0, LS0) or 15766727 (VINs D, B -- RPOs LP4, L21).
  6. Install the generator/AC compressor bracket assembly and bolt.
  7. Tighten
    Tighten the bolt to 50 N·m (37 lb ft).

  8. Install the generator adjusting bracket and bolt.
  9. Tighten
    Tighten the bolt to 50 N·m (37 lb ft).


    Object Number: 723669  Size: MF
  10. Install the brace rod assembly, P/N 15764193, using bolt, P/N 09424338, washer, P/N 15650963, and nut, P/N 11505992, as shown in the illustration. Apply a medium strength threadlocker, P/N 12345382, to the threads of the brace rod at the attachment to the rear generator bracket.
  11. Install the generator assembly. Refer to the Generator Replacement procedure in the applicable Service Manual.

Parts Information

Part Number

Description

Qty

11505992

Nut

1

15766728

Bracket, Rear Generator

(LR0/LS0)

1

15766727

Bracket, Rear Generator

(LP4/L21)

1

15764193

Asm., Brace Rod

1

15650963

Washer

1

09424338

Bolt

1

Parts are currently available from GMSPO.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

J4160*

Bracket, Generator Mounting - Replace

0.4 hr

In Other Labor Hours, add 0.1 hr for installing brace rod assembly. Authorization Required.

*This is a unique labor operation number for use only with this bulletin. This number will not be published in the Labor Time Guide.