GM Service Manual Online
For 1990-2009 cars only

For time and/or mileage intervals of scheduled maintenance items, refer to Maintenance Schedule .

The following text and illustrations describe the details of the required scheduled maintenance services.

For information on the proper fluids and lubricants to use, refer to Fluid and Lubricant Recommendations .

Engine Oil and Filter Change

For the engine oil and filter changing procedure, refer to Engine Oil and Filter Change in Engine Mechanical.

Engine Oil Quality

Oils of the proper quality for the vehicle can be identified by looking for the STARBURST symbol. The STARBURST symbol indicates that the oil has been certified by the American Petroleum Institute (API), and is preferred for use in gasoline engines.


Object Number: 65536  Size: MH

Engine Oil Viscosity

The recommended oil viscosity for the C/K Truck, gasoline engines only, is SAE 5W-30 (P/N 12345610).

The recommended oil viscosity for the C/K Truck, diesel engines only, is SAE 15W-40 (P/N 12345634), and SAE 10W-30 (P/N 12345616) recommended for use in diesel engines for extremely cold conditions.

But SAE 10W-30 is approved for used in gasoline or diesel engines. GM Goodwrench Motor Oil is approved for all General Motors passenger cars, vans, and trucks with gasoline or light duty diesel engines. This oil meets or exceeds engine oil recommendations of General Motors and many other equipment manufacturers that recommend oils of this viscosity grade and quality. Refer to Fluid and Lubricant Recommendations. See your owner's manual or your GM dealer for specific oil use, filling, and change recommendations.

Notice: Using oils of any viscosity other than those recommended could result in engine damage. When choosing an oil, consider the range of temperatures the vehicle will be operated in before the next oil change. Then, select the recommended oil viscosity.

Engine oil viscosity (thickness) has an effect on the fuel economy and the cold-weather operation (starting and oil flow). Lower viscosity engine oils can provide better fuel economy and cold-weather performance. However, higher temperature weather condition require higher viscosity engine oils for satisfactory lubrication. When the temperature is consistently above 0°F (-18°C), SAE 10W-30 can be used. SAE 20W-50 or oils of other viscosity rating or quality designations are NOT recommended for use in any truck, at any time.

The recommended oil viscosity for the C/K Truck is SAE 5W-30.

Chassis Lubrication

Notice: Do not lubricate the parking brake cables. Lubrication destroys the plastic coating on the cable.

Refer to the illustration for the location of the lubrication points for the chassis. Lubricate transmission shift linkage. Lubricate the park brake guides, underbody contact points and linkage.

Lubrication Points (Automatic/Selectable Four-Wheel Drive)


Object Number: 179740  Size: MF
(1)Transmission
(2)Rear Axle Differential
(3)Transfer Case
(4)Clutch Actuator
(5)Brake Master Cylinder
(6)Oil Filter
(7)Engine
(8)Wheel Bearings
(9)Front Axle Differential
(10)Front Propeller Shaft
(11)Steering Linkage
(12)Air Cleaner

Lubrication Points (Rear-Wheel Drive)


Object Number: 179739  Size: MF
(1)Propeller Shaft-Slip Joint
(2)Rear Axle Differential
(3)Clutch Actuator
(4)Master Cylinder
(5)Oil Filter
(6)Steering Gear
(7)Engine
(8)Steering Linkage
(9)Wheel Bearings
(10)Air Cleaner
(11)Transmission

Lubricating Joints that have Grease Fittings

Refer to the illustration for the location of the grease fittings

Important: Wipe off all dirt from the grease fitting before lubricating the joint. Ball joints should not be lubricated unless their temperature is 10°F (-12°C) or higher. During cold weather, the ball joint should be allowed to warm up as necessary before being lubricated. Use a low-pressure grease gun on all joints to prevent seal damage.

Apply grease slowly while watching the grease seal. Apply grease until grease is seen bleeding from the seal. If the seal expands but no grease is seen, do not apply any more grease and allow time for the grease to bleed from the seal.

Lubrication Fittings (Driver Side)


Object Number: 179741  Size: MF
(1)Lubrication Fittings

Lubrication Fittings (Passenger Side)


Object Number: 179742  Size: MF
(1)Lubrication Fittings

Tire and Wheel Inspection and Rotation

Inspect the tires for abnormal wear for damage. Rotate the tires to equalize the wear and obtain maximum tire life. If irregular or premature wear exists, refer to Abnormal or Excessive Tire Wear .


Object Number: 1014  Size: SH

Accessory Drive Belt Inspection

Inspect the accessory drive belts for the following:

    • Cracks
    • Fraying
    • Wear
    • Proper tension

Replace as needed. (Belts can have many small cracks in individual ribs without affecting the performance.) Refer to Drive Belt Diagnosis in Engine Mechanical.

Automatic Transmission

Change both the fluid and the filter according to the maintenance schedule intervals. For maintenance schedule information, refer to Maintenance Schedule Maintenance Schedule .

For the fluid and filter changing procedure, refer to Transmission Fluid/Filter Changing in Automatic Transmission.

Spark Plug Replacement

Replace the spark plugs according to the maintenance schedule intervals with the correct type. For maintenance schedule information, refer to Maintenance Schedule Maintenance Schedule .

For information on the correct type of spark plug, refer to Maintenance Items Maintenance Items .

For the spark plug replacement procedure, Refer to Spark Plug Replacement in Engine Electrical.

Spark Plug Wire Inspection

Clean the spark plug wires and inspect for burns, cracks or other damage. Inspect the wire boot fit at the coils and at the spark plugs. Replace wires as needed. Refer to Spark Plug Wire Harness in Engine Electrical.

Air Cleaner Filter Replacement

Replace the air cleaner filter according to the maintenance schedule intervals with the correct type. For maintenance schedule information, refer to Maintenance Schedule Maintenance Schedule .

For information on the correct type of air cleaner filter, refer to Maintenance Items Maintenance Items .

For the air cleaner filter replacement procedure, refer to Air Cleaner Replacement in Engine Controls.

Fuel Tanks, Cap and Lines Inspection

Inspect the following components for damage or leaks:

    • The fuel tanks
    • The cap
    • The lines
    • The fuel rails
    • The injection assemblies

Inspect the fuel cap gasket for an even filler neck imprint and any damage. Replace parts as needed. Periodic replacement of the fuel filter is not required. For fuel system diagnosis information, refer to Fuel System Diagnosis in Engine Controls.