GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0464: Fuel Level Sensor Circuit Intermittent

Diagnostic Fault Information

Circuit

Short to Ground

High Resistance

Open

Short to Voltage

Signal Performance

Fuel Level Sensor Signal

P0462

1

P0463, P0464

P0463

P0461

Fuel Level Sensor Low Reference

--

1

P0463, P0464

P0463

P0461

1. Fuel Gage Inaccurate or Inoperative

Circuit/System Description

The fuel level sender changes resistance based on the fuel level. The engine control module (ECM) monitors the signal circuit of the fuel level sender to determine fuel level. When the fuel tank is full, the sender resistance is low and the ECM senses a low signal voltage. When the fuel tank is empty, the sender resistance is high and the ECM senses a high signal voltage. The ECM uses the signal circuit of the fuel level sender in order to calculate the remaining fuel level percent in the tank. The ECM sends the fuel level message via the serial data circuit to the body control module (BCM). The BCM sends the fuel level percent to the instrument panel cluster (IPC) via the serial data circuit for display on the fuel gage.

This diagnostic test for an intermittent fuel level sensor signal. If a change in fuel level is detected DTC P0442 is aborted due to a refueling event. A refueling event test is executed to confirm that a refueling event has occurred. If refueling is confirmed, the test is considered passing. Otherwise, the DTC will set indicating an intermittent signal problem.

Conditions for Running the DTC

    • The ignition is OFF.
    • DTC P0442 is running.

Conditions for Setting the DTC

    • The fuel level change is greater than 10 percent.
    • The above condition is present for greater than 30 seconds.
    • DTC P0464 runs and fails 2 out of 3 test cycles.

Action Taken When the DTC Sets

    • DTC P0442 is aborted.
    • The ECM records the operating conditions at the time the diagnostic fails. The ECM displays the failure information in the Failure Records on the scan tool.

Conditions for Clearing the DTC

    • The DTC becomes history when the conditions for setting the DTC are no longer present.
    • The history DTC clears after 40 malfunction-free warm-up cycles.

Reference Information

Schematic Reference

    •  Instrument Cluster Schematics
    •  Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Instrument Cluster Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Special Tools

J 33431-C Instrument Panel Tester

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the fuel level sensor.
  2. Ignition OFF, test for less than 1 ohm between the low reference circuit terminal C and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Install a Signal Generator and Instrument Panel Tester between the fuel level sensor signal circuit terminal D and the fuel level sensor low reference circuit terminal C.
  5. Ignition ON, vary the signal generator resistance between 40 and 250 ohms. Verify that the scan tool Fuel Tank Level Remaining parameter displays a range that varies between 5 and 95 percent as the signal generator resistance changes.
  6. If not within the specified range, test the signal circuit for an open/high resistance. If the circuit test normal, replace the ECM.
  7. If all circuits test normal, perform the fuel level sensor component test before replacing the fuel level sensor.

Component Testing

  1. Ignition OFF, remove the fuel level sender.
  2. While sweeping the fuel level sensor through its full range of motion, test for a minimum resistance value of less than 41 ohms and a maximum value greater than 119 ohms between the signal terminal D and the low reference terminal C.
  3. If not within the specified range, replace the fuel level sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Fuel Level Sensor Replacement
    •  Control Module References for ECM replacement, setup, and programming