GM Service Manual Online
For 1990-2009 cars only

Exhaust Flexible Pipe Replacement 2.0L Diesel LLW


Object Number: 2027842  Size: MF

Callout

Component Name

Warning: Refer to Exhaust Service Warning in the Preface section.

Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

Preliminary Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement.

1

Exhaust Gas Temperature Sensor Front

Caution: Refer to Fastener Caution in the Preface section.

Tighten
42 N·m (31 lb ft)

2

Exhaust Flex Pipe to Catalytic Converter Nut (Qty: 3)

Tighten
40 N·m (30 lb ft)

3

Exhaust Flex Pipe to Exhaust Particulate Filter Nut (Qty: 3)

Tighten
40 N·m (30 lb ft)

4

Exhaust Pipe Front Hanger Bracket Bolt (Qty: 4)

Tighten
20 N·m (15 lb ft)

5

Exhaust Flex Pipe

6

Exhaust Flex Pipe Gasket to Catalytic Converter

7

Exhaust Flex Pipe Gasket to Exhaust Particulate Filter

8

Exhaust Front Hanger Bracket Nut (Qty: 2)

Tighten
20 N·m (15 lb ft)

9

Exhaust Pipe Front Hanger Insulator (Qty: 2)

Exhaust Flexible Pipe Replacement 1.6L LXV


Object Number: 2027921  Size: MF

Callout

Component Name

Warning: Refer to Exhaust Service Warning in the Preface section.

Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

Preliminary Procedure

Raise the vehicle by its full height. Refer to Lifting and Jacking the Vehicle.

1

Exhaust Muffler Insulator (Qty: 2)

2

Exhaust Flexible Pipe Gasket to Exhaust Rear Muffler

3

Exhaust Pipe Front Hanger Bracket

4

Exhaust Pipe Front Hanger Bracket Bolts and Nuts

Caution: Refer to Fastener Caution in the Preface section.

Tighten
20 N·m (15 lb ft)

5

Heated Oxygen Sensor

Tighten
40 N·m (30 lb ft)

6

Catalytic Converter to Exhaust Flexible Pipe Nuts (Qty: 3)

Tighten
20 N·m (15 lb ft)

7

Catalytic Converter to Exhaust Flexible Pipe Gasket