Special Tools
| • | EN 49290 Mounting Engine/Gearbox
|
| • | EN 49290-1 Ground Plate
|
| • | EN 49290-4 Right Pin Bracket
|
| • | EN 49290-5 Left Pin Bracket
|
| • | EN 49290-7 Adapter Plate
|
| • | EN 49290-8 Front Mounting Bracket Right
|
| • | EN 49290-9 Front Mounting Bracket Left
|
| • | EN 49290-10 Rear Mounting Bracket Right
|
| • | EN 49290-11 Rear Mounting Bracket Left
|
| • | EN 49290-12 Adapter Plate
|
| • | EN 49290-14 Supporting Stand
|
| • | EN 49290-15 Adapter Plate
|
| • | EN 49290-16 Supporting Stand
|
| • | EN 49290-18 Supporting Stand
|
For equivalent regional tools, refer to
Special Tools.
Prepare the CH-49290 for Mounting Engine
- Instal the tool components at the
CH-49290-1 plate
(2).
| • | CH-49290-16 supporting
with |
| | CH-49290-15 plate
(3) at position 21 and V. |
| • | CH-49290-5 bracket
(6) at position 02. |
| • | CH-49290-6 pin
(5) at position E on the |
| • | CH-49290-14 supporting
with |
| | CH-49290-12 plate
(7) at position 13 and Q. |
| • | 2 bolts with 2
CH49290-18 supporting
(10) at position 34 an position 40. |
| • | CH-49290-4 bracket
(13) at position 01. |
| • | CH-49290-6 pin
(14) at position C on the
CH-49290-4 bracket
(13). |
- Turn the
CH49290-18 supporting
(10),
CH-49290-14 supporting
(7) and
CH-49290-16 supporting
(3) downward.
Note: Do not Install the
EN 49290-10 bracket
(1),
EN 49290-11 bracket
(4),
EN 49290-7 plate
(8),
EN 49290-9 bracket
(9),
EN 49290-7 plate
(12) and
EN 49290-8 bracket
(11) until the tool contact the frame.
Install Procedure
- Raise the vehicle by its full height. Refer to
Lifting and Jacking the Vehicle
- Remove the front compartment insulator. Refer to
Front Compartment Insulator Replacement.
- Install the
EN 49290 mounting
at the
CH-904 frame
.
- Raise the
EN 49290 mounting
(1) with a jack.
Note: Ensure that the 2
CH-49290-6 pin
are fixed in both holes of the sub frame.
- Install the
EN 49290-9 bracket
and
EN 49290-8 bracket
(2) with the 2
EN 49290-7 plate
(4).
- Install the 4 bolts (3).
- Install the
EN 49290-10 bracket
and
EN 49290-11 bracket
(5).
- Install the 4 bolts (6).
- Lower the jack and remove it.
- Turn the
CH-49290-14 supporting
(4) upwards until it seat solidly at the front
engine mount bracket (3).
- Turn the
CH-49290-16 supporting
(5) upwards until it seat solidly at the rear engine mount bracket (2).
- Turn the 2
CH49290-18 supporting
(6) upwards until it seat solidly at the oil pan (1).
- Remove the
CH-904 frame
from the
EN 49290 mounting
.
Removal Procedure
- Install the
CH-904 frame
to the
EN 49290 mounting
.
- Support the
EN 49290 mounting
(1) with a jack.
- Remove the 4 bolts (3).
- Remove the
EN 49290-9 bracket
and
EN 49290-8 bracket
(2) with the 2
EN 49290-7 plate
(4).
- Remove the 4 bolts (6).
- Remove the
EN 49290-10 bracket
and
EN 49290-11 bracket
(5).
- Lower the
EN 49290 mounting
with a jack.
