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For 1990-2009 cars only

Exhaust Manifold Heat Shield Replacement 2L Diesel LLW


Object Number: 2027950  Size: MF

Callout

Component Name

Warning: Refer to Exhaust Service Warning in the Preface section.

Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

Preliminary Procedure

Remove the turbocharger. Refer to Turbocharger Replacement.

1

Engine Lift Bracket Nut

Caution: Refer to Fastener Caution in the Preface section.

Tighten
28 N·m (21 lb ft)

2

Exhaust Manifold Heat Shield Bolts (Qty: 3)

Tighten
20 N·m (15 lb ft)

3

Exhaust Manifold Heat Shield

Exhaust Manifold Heat Shield Replacement 1.6L LXV

Removal Procedure

  1. Open the hood.

  2. Object Number: 2027674  Size: SH
  3. Remove the wiring harness bracket bolt (2) and the wiring harness bracket (1).
  4. Remove the 2 exhaust manifold heat shield bolts (4).
  5. Remove the exhaust manifold heat shield (3).

Installation Procedure


    Object Number: 2027674  Size: SH
  1. Install the exhaust manifold heat shield (3).
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the 2 exhaust manifold heat shield bolts (4) and tighten to  8 N·m (71 lb in).
  4. Install the wiring harness bracket (1) and the 3 bolts (2) and tighten to  15 N·m (11 lb ft).
  5. Close the hood.