GM Service Manual Online
For 1990-2009 cars only

Air Conditioning Condenser Replacement 2.0L Diesel LLW

Removal Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove front bumper fascia. Refer to Front Bumper Fascia Air Deflector Replacement.

  4. Object Number: 2028073  Size: SH
  5. Remove air intake duct.
  6. Remove radiator grille support. Refer to Radiator Support Replacement.
  7. Remove A/C compressor and condenser hose from condenser. Refer to Air Conditioning Compressor and Condenser Hose Replacement.

  8. Object Number: 2028076  Size: MH
  9. Remove condenser hose bolt and condenser hose (1, 2).
  10. Remove A/C refrigerant pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement.

  11. Object Number: 2028079  Size: SH
  12. Remove condenser.

Installation Procedure


    Object Number: 2028079  Size: SH
  1. Install condenser.
  2. Install A/C refrigerant pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement.
  3. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 2028076  Size: MH
  4. Install condenser hose and condenser hose bolt.
  5. Tighten
    X N·m(X lb in).

  6. Install A/C compressor and condenser hose from condenser. Refer to Air Conditioning Compressor and Condenser Hose Replacement.
  7. Install radiator grille support. Refer to Radiator Support Replacement
  8. .


    Object Number: 2028073  Size: SH
  9. Install air intake duct.
  10. Install front bumper fascia. Refer to Front Bumper Fascia Air Deflector Replacement.
  11. Connect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  12. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.