GM Service Manual Online
For 1990-2009 cars only

Starter Replacement 2.0L Diesel LLW

Removal Procedure

  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement.

  3. Object Number: 2027758  Size: SH
  4. Remove the positive cable nut (1) from starter motor (2).
  5. Remove the positive cable (5).
  6. Remove the lower starter motor bolt (4).
  7. Remove the negative cable (3).

  8. Object Number: 2027787  Size: SH
  9. Remove the starter motor cable nut (1) from starter motor (2).
  10. Remove the starter motor cable (3).

  11. Object Number: 2027788  Size: SH
  12. Remove the upper starter motor bolt (1).
  13. Remove the starter motor (2).

Installation Procedure


    Object Number: 2027788  Size: SH
  1. Install the starter motor (2).
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the upper starter motor bolt (1) and tighten to  58 N·m (43 lb ft).

  4. Object Number: 2027787  Size: SH
  5. Install the starter motor cable (3).
  6. Install the starter motor cable nut (1) at the starter motor (2) and tighten to  9 N·m (80 lb in).

  7. Object Number: 2027758  Size: SH
  8. Install the negative cable (3).
  9. Install the lower starter motor bolt (4) and tighten to  58 N·m (43 lb ft).
  10. Install the positive cable (5).
  11. Install the positive cable nut (1) at starter motor (2) and tighten to  9 N·m (80 lb in).
  12. Install the front compartment insulator. Refer to Front Compartment Insulator Replacement.
  13. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.

Starter Replacement 1.6L LXV


Object Number: 2028070  Size: MF

Callout

Component Name

Peliminary Procedure

Disconnect the negative cable from the battery. Refer to Battery Negative Cable Disconnection and Connection.

1

Starter Motor Negative Cable Nut

Caution: Refer to Fastener Caution in the Preface section.

Tighten
12.5 N·m (110 lb in)

2

Starter Motor Negative Cable

3

Starter Motor Positive Cable Nut

Tighten
12.5 N·m (110 lb in)

4

Starter Motor Positive Cable

5

Starter Motor Bolt

Tighten
25 N·m (18 lb ft)

6

Starter Motor Bolt

Tighten
25 N·m (18 lb ft)

7

Starter Motor