Fan Noise
Fan noise is sometimes evident under the following conditions:
| • | When the clutch is engaged for maximum cooling. |
| • | During the first 15 seconds to 1 minute after start-up until the
clutch can redistribute the silicone fluid back to the fluid's normal disengaged
operating condition (after overnight settling). |
Fan noise, or an excessive roar, generally occurs continuously under
all high engine speed conditions (2500 RPM and up) if the clutch assembly
locks up because of an internal failure. If you cannot rotate the fan by
hand, or if there is a rough grating feel as the fan is turned, replace the
clutch. Refer to
Fan Clutch Replacement
.
Looseness
Under various temperature conditions, a lateral movement is visible
at the tip of the fan blade. About 6.5 mm (1/4 in) maximum
lateral movement, measured at the fan tip, is allowable. Replacement of the
fan clutch is not necessary.
Ensure that the fan blade is installed properly. If the fan is installed
incorrectly, the fan will cause an overheating problem.
Silicone Fluid Leaks
Small fluid leaks, occurring in the area around the bearing assembly,
do not affect the operation of the fan blade clutch.
If leakage appears replace the fan clutch. Refer to
Fan Clutch Replacement
.
Engine Overheating
- In order to ensure complete fan blade clutch disengagement, begin
testing with a cool engine.
- If the fan blade clutch assembly free wheels with no drag, (revolves
more than 5 times when spun by hand), replace the fan clutch. Refer to
Fan Clutch Replacement
. If the clutch performs properly with a slight drag, refer
to step 3. Testing a fan blade clutch by holding the small hub with 1 hand,
and rotating the aluminum housing in a clockwise/counterclockwise motion,
causes the clutch to free wheel. Consider this operation normal and this test
should not determine replacement.
- Perform the following steps:
| 3.1. | Sufficiently cover the radiator grille in order to induce a high
engine temperature. |
| 3.3. | Turn on the air conditioning (A/C) if equipped. |
| 3.4. | Operate the engine at 2000 RPM. |
- Inspect the coolant temperature when the clutch engages. Allow
about 5 to 10 minutes for the temperature to become high enough in order to
engage the fan blade clutch. This will be indicated by an increase, or roar,
in fan air noise and by a drop in the coolant temperature reading of about
3-10°C (5-15°F).
| • | If the clutch did not engage between 110-121°C (230-250°F),
replace the assembly. Ensure that the fan blade clutch was disengaged at the
beginning of the test. |
| • | If you did not observe a sharp increase in the fan noise or a
temperature drop, and the fan noise level was constantly high from the start
of the test, replace the assembly. Do not continue this test past a thermometer
reading of 121°C (250°F) in order to prevent engine overheating. |
- When the clutch engages, do the following steps:
| 5.1. | Remove the radiator grille cover. |
| 5.2. | Turn off the A/C in order to assist in engine cooling. |
| 5.3. | Operate the engine at about 2500 RPM. |
- After several minutes, the fan blade clutch should disengage as
indicated by a reduction in fan speed and roar. If the fan blade clutch fails
to function as described, replace the fan blade clutch. Refer
to
Fan Clutch Replacement
.
