Manual Transmission Specifications. Chevrolet Spark 2006

For 1990-2009 cars only

Makes 🢒 Chevrolet 🢒 2006 🢒 Spark 🢒 Preface 🢒 Cautions and Notices 🢒 Manual Transmission Specifications

Table 1:	General Specifications
Table 2:	Performance -- Manual Transmission
Table 3:	Manual Transmission
Table 4:	Transaxle Case Surface and Bearing Outer Races Clearance Table
Table 5:	Side Gear Axle Direction Play Table

General Specifications

Application	Specification
Application	Metric	English
General
Type - Forward Gear	Synchronized Mesh Type
Type - Reverse Gear	Sliding Mesh Type
Gear Ratio - 1st	3.416
Gear Ratio - 2nd	1.950
Gear Ratio - 3rd	1.280
Gear Ratio - 4th	0.971
Gear Ratio - 5th	0.757
Gear Ratio - Reverse	3.272
Final Drive Ratio	4.105
Fluid Capacity	2.1 L	2.21 qt
Fluid Classification	75W-85	GL-4
Service
Key Groove Width of Synchronizer Ring - Standard - 1st Gear	9.6 mm	0.378 in
Key Groove Width of Synchronizer Ring - Limit - 1st Gear	10.0 mm	0.394 in
Key Groove Width of Synchronizer Ring - Standard - 2nd, 3rd, 4th Gear	9.6 mm	0.378 in
Key Groove Width of Synchronizer Ring - Limit - 2nd, 3rd, 4th Gear	10 mm	0.394 in
Key Groove Width of Synchronizer Ring - Standard - 5th Gear	9.4 mm	0.370 in
Key Groove Width of Synchronizer Ring - Limit - 5th Gear	9.8 mm	0.386 in
Shift Fork End Thickness for Low Speed Shift Fork - Standard - 1st-2nd Gear	8.7 mm	0.343 in
Shift Fork End Thickness for Low Speed Shift Fork - Limit - 1st-2nd Gear	8.1 mm	0.319 in
Shift Fork End Thickness for Low Speed Shift Fork - Standard - 3rd-4th Gear	7.8 mm	0.307 in
Shift Fork End Thickness for Low Speed Shift Fork - Limit - 3rd-4th Gear	7.2 mm	0.283 in
Shift Fork End Thickness for Low Speed Shift Fork - Standard - 5th Gear	7.8 mm	0.307 in
Shift Fork End Thickness for Low Speed Shift Fork - Limit - 5th Gear	7.2 mm	0.283 in
Clearance Between Gear and Synchronizer Ring - Standard	1.0 mm	0.039 in
Clearance Between Gear and Synchronizer Ring - Limit	0.5 mm	0.020 in
Clearance Between Sleeve and Shift Fork - Standard	0.2-0.6 mm	0.008-0.024 in
Clearance Between Sleeve and Shift Fork - Limit	1.0 mm	0.039 in
Thrust Free Play of Differential Side Gear	0.03-0.4 mm	0.001-0.016 in

Performance -- Manual Transmission

Application	Specification
Application	Metric	English
Maximum Speed	152 km/h	95.5 mph
Minimum Turning Radius	4.52 m	15 ft

Manual Transmission

Application	Specification
Application	Metric	English
Gear Ratio:
1st	3.417:1
2nd	1.950:1
3rd	1.280:1
4th	0.914:1
5th	0.758:1
Reverse	3.273:1
Final Drive Ratio
W/Europe	4.444:1
General Area	4.444:1
Maker	DWMC
Oil Capacity	2.1 liters	2.22 quarts
Type or Model	Y4M

Transaxle Case Surface and Bearing Outer Races Clearance Table

Measured value	Shim thickness
0.33- 0.37 mm (0.0130-0.0146 in)	0.45 mm (0.0177 in)
0.38-0.42 mm (0.0147-0.0165 in)	0.50 mm (0.0197 in)
0.43-0.47 mm (0.0169-0.0185 in)	0.55 mm (0.0217 in)
0.48-0.52 mm (0.0189-0.0205 in)	0.60 mm (0.0236 in)
0.53-0.57 mm (0.0209-0.0224 in)	0.65 mm (0.0256 in)
0.58-0.62 mm (0.0228-0.0244 in)	0.70 mm (0.0276 in)
0.63-0.67 mm (0.0248-0.0264 in)	0.75 mm (0.0295 in)
0.68-0.72 mm (0.0268-0.0283 in)	0.80 mm (0.0315 in)
0.73-0.77 mm (0.0287- 0.0303 in)	0.85 mm (0.0335 in)
0.78-0.82 mm (0.0307-0.0323 in)	0.90 mm (0.0354 in)
0.83-0.87 mm (0.0327-0.0343 in)	0.90 mm (0.0354 in)
0.88-0.92 mm (0.0346-0.0362 in)	1.00 mm (0.0394 in)
0.93-0.97 mm (0.0366-0.0382 in)	1.05 mm (0.0413 in)
0.98-1.02 mm (0.0386-0.0402 in)	1.10 mm (0.0433 in)
1.03-1.07 mm (0.0406-0.0421 in)	1.15 mm (0.0453 in)

Side Gear Axle Direction Play Table

Application	Specification
Application	Metric	English
Thrust Adjusting Shim	0.90-0.95 mm	0.0354-0.0374 in
	1.00-1.05 mm	0.0394-0.0413 in
	1.10-1.15 mm	0.0433-0.0453 in
	1.20 mm	0.0472 in
Thrust Free Play of Differential Side	0.05-0.33 mm	0.0020-0.0130 in