GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1873424  Size: SH
  1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  2. Using a pick or a small flat-bladed screwdriver, remove and discard the quick connect fitting clip (1) from the charge air cooler outlet pipe.
  3. Remove the charge air cooler outlet pipe (2) from the intake air heater.
  4. Remove the wheelhouse panel. Refer to Front Wheelhouse Liner Replacement - Right Side .

  5. Object Number: 1873425  Size: SH
  6. Working through the wheelhouse, Using the pick or a small flat-bladed screwdriver, remove and discard the quick connect fitting clip (1) from the charge air cooler outlet pipe.
  7. Remove the charge air cooler outlet pipe (2) from the charge air cooler and the vehicle.

Installation Procedure


    Object Number: 1873426  Size: SH
  1. Install NEW quick connect fitting clips to both ends of the charge air cooler outlet pipe.

  2. Object Number: 1873427  Size: SH
  3. Working through the wheelhouse, install the charge air cooler outlet pipe onto the charge air cooler.
  4. Install the wheelhouse panel. Refer to Front Wheelhouse Liner Replacement - Right Side .

  5. Object Number: 1873428  Size: SH
  6. Install the charge air cooler outlet pipe onto the intake air valve.
  7. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .