Filler Tube Replacement Pickup

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the negative battery cable.
2. Remove the fuel filler cap.
3. Remove the fuel filler pipe to fill pipe housing attaching screws.
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
5. Position an approved gasoline drain container under the fuel filler pipe.



6. Disconnect the filler pipe ground strap (3).



7. Wipe the vent hose connection and then loosen the vent hose clamp (2).
8. Wipe the fuel filler hose connection and then loosen the fuel filler hose clamp (4).
9. Remove the fuel filler pipe.
10. Cap the fuel filler hose and the vent hose in order to prevent possible fuel system contamination.

1. Remove the caps from the fuel filler hose and the vent hose.
2. Install the fuel filler pipe to the fuel tank fill and vent hoses and the fill pipe housing.
3. Align the fuel filler pipe with the filler pipe housing.

Tighten

•	Tighten the vent hose clamp to 1.7 N·m (15 lb in).

•	Tighten the fuel fill hose clamp to 2.5 N·m (22 lb in).




4. Connect the filler pipe ground strap (3) to the frame with the bolt and washer.

Tighten
Tighten the ground strap bolt to 15 N·m (11 lb ft).

5. Lower the vehicle.



6. Install the fuel filler pipe to fill pipe housing attaching screws.

Tighten
Tighten the fuel filler pipe to fill pipe housing screws to 1.9 N·m (17 lb in).

7. Install the fuel filler cap.
8. Connect the negative battery cable.
9. Inspect for leaks.

Filler Tube Replacement 2-Door Utility

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
3. Raise the vehicle.
4. Wipe the vent hose connection at the fuel tank and then disconnect the vent hose and clamp (1).
5. Wipe the fuel filler hose connection at the fuel tank and then disconnect the fuel filler hose and clamp (2).



6. Remove the filler pipe ground strap bolt (4).



7. Remove the fuel fill pipe to fill pipe housing attaching screws.
8. Remove the fuel fill and vent pipes and hoses.

1. Install the fuel fill and vent pipes and hoses to the fuel tank and the fill pipe housing.

Tighten

•	Tighten the vent hose clamp to 1.7 N·m (15 lb in).

•	Tighten the fuel fill hose clamp to 2.5 N·m (22 lb in).




2. Connect the fill pipe ground strap to the frame with the bolt (4) and washer (3).

Tighten
Tighten the ground strap bolt to 15 N·m (11 lb ft).

3. Lower the vehicle.



4. Install the fuel fill pipe to fill pipe housing attaching screws.

Tighten
Tighten the fuel fill pipe to fill pipe housing screws to 1.9 N·m (17 lb in).

5. Install the fuel filler cap.
6. Connect the negative battery cable.
7. Inspect for leaks.

Filler Tube Replacement 4-Door Utility

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
3. Raise the vehicle.
4. Wipe the vent hose connection at the fuel tank and then disconnect the vent hose and clamp (4).
5. Wipe the fuel filler hose connection at the fuel tank and then disconnect the fuel filler hose and clamp (1).



6. Disconnect the fill pipe ground strap (1).



7. Remove the fill and vent pipe bracket to frame bolt.



8. Remove the fuel fill pipe to fill pipe housing attaching screws.
9. Remove the fuel fill and vent pipes and hoses.

1. Install the fuel fill and vent pipes and hoses to the fuel tank (2) and the fill pipe housing.

Tighten

•	Tighten the vent hose clamp to 1.7 N·m (15 lb in).

•	Tighten the fuel fill hose clamp to 2.5 N·m (22 lb in).




2. Install the fill and vent pipe bracket to frame bolt.

Tighten
Tighten the pipe bracket bolt to 15 N·m (11 lb ft).




3. Connect the fill pipe ground strap (1) to the frame with the bolt and washer.

Tighten
Tighten the ground strap bolt to 15 N·m (11 lb ft).

4. Lower the vehicle.



5. Install the fuel fill pipe to fill pipe housing attaching screws.

Tighten
Tighten the fuel fill pipe to fill pipe housing screws to 1.9 N·m (17 lb in).

6. Install the fuel filler cap.
7. Connect the negative battery cable.
8. Inspect for leaks.