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Front Park/Turn/DRL or Rear Stop/Turn/Tail Lamp Inoperative (Replace Bulb and Inspect Socket)

Subject:Front Park/Turn/DRL or Rear Stop/Turn/Tail Lamp Inoperative (Replace Bulb and Inspect Socket)

Models:2004-2006 Chevrolet Malibu, Malibu Maxx



This bulletin is being revised with updated information about splicing wires together on one of the replacement bulb sockets. Please discard Corporate Bulletin Number 06-08-42-004B (Section 08 - Body & Accessories).


Condition

Some customers may comment that the front park/turn/DRL or rear stop/turn/tail lamp is inoperative.

Correction

DO NOT REPLACE THE HEADLAMP OR TAIL LAMP ASSEMBLY.

Replace the bulb and inspect the socket. If the socket is discolored, replace the socket following the procedures below.

Front Park/Turn/DRL Lamp

  1. Remove the lamp assembly, then remove the bulb. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement in SI.
  2. Inspect the socket.
  3. • If the socket is NOT discolored or damaged, replace the bulb only with Osram 3157 LCP bulb, P/N 13502322.
    • If the socket is discolored at the bulb interface, replace the socket and bulb.

            Important: Use only Duraseal splice sleeves (salmon, P/N 12089189). Other splice sleeves may not protect the splice from moisture or provide a good electrical connection. Refer to Splicing Copper Wire Using Splice Sleeves in SI for splicing procedures.

         1. Cut the wires of the park/turn/DRL socket approximately 45 mm (1-¾ in) from the socket and splice in the replacement socket, P/N 15945363. Twist the two black wires from the vehicles' wiring harness together and splice them with the single black wire on the replacement bulb socket. Ensure that the splice is not above the socket when re-installing.
         2. Replace the bulb with Osram 3157 LCP bulb, P/N 13502322.
  4. Verify that the front park/turn/DRL lamp is fully functional.

Rear Stop/Turn/Tail Lamp

  1. Remove the lamp assembly, then remove the lower bulb (stop/turn/tail). Refer to Tail Lamp Assembly and/or Backup, Sidemarker, Stop, Turn Signal Bulb Replacement in SI.
  2. Inspect the socket.
  3. • If the socket is NOT discolored or damaged, replace the bulb only with Osram 3057 LCP bulb, P/N 15883346.
    • If the socket is discolored at the bulb interface, replace the socket and bulb.

            Important: Use only Duraseal splice sleeves (salmon, P/N 12089189). Other splice sleeves may not protect the splice from moisture or provide a good electrical connection. Refer to Splicing Copper Wire Using Splice Sleeves in SI for splicing procedures.

         1. Cut the wires of the stop/turn/tail socket approximately 45 mm (1-¾ in) from the socket and splice in the replacement socket (P/N 15873724 for Malibu sedans or P/N 15873725 for Malibu Maxx vehicles).
         2. Replace the bulb with Osram 3057 LCP bulb, P/N 15883346.
  4. Remove the upper bulb (auxiliary tail lamp), if needed, and inspect the auxiliary tail lamp socket for discoloration. If the auxiliary tail lamp socket has discoloration, install new socket, P/N 15876348.
  5. Verify that the rear stop/turn/tail lamp is fully functional.

Parts Information

Part Number

Description

15883346

Osram 3057 LCP Bulb

13502322

Osram 3157 LCP Bulb

15945363

Socket Asm - Front Park & T/Sig Lp

15873724

Socket Asm - Stop & T/Lp (Malibu Sedan)

15873725

Socket Asm - Stop & T/Lp (Malibu Maxx)

15876348

Socket Asm - T/Lp

Important: A full rear harness with both new sockets is available for collision repair. Refer to the Parts Catalog for new part number usage and availability.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

N0680

Bulbs, Park And Turn Signal Lamp (Right) - Replace

Use Published Labor Operation Time

N0681

Bulbs, Park And Turn Signal Lamp (Left) - Replace

N0760

Bulbs, Stop, Tail, And Turn Lamp (Right) - Replace

N0761

Bulbs, Stop, Tail, And Turn Lamp (Left) - Replace

N9537*

Socket, Lamp - Exterior (Front) - Replace

0.2 hr

Add:

To Splice Turn Signal Socket

0.1 hr

N9538*

Socket, Lamp - Exterior (Rear) - Replace

0.2 hr

Add:

To Splice Turn Signal/Stop Lamp and Auxiliary Tail Lamp

0.1 hr

*This labor operation is for bulletin use only. It will not be published in the Labor Time Guide.

If only bulbs are replaced, use labor operation N0680, N0681, N0760 and/or N0761.