GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2008 🢒 Malibu Classic 🢒 Diagnostic Navigation 🢒 Vehicle Diagnostic Information 🢒 Fuel Level Sensor Replacement

Removal Procedure

    Object Number: 1236147 Size: SH
  1. Remove the fuel pump module assembly. Refer to Fuel Pump Module Replacement .
  2. Release the fuel level sensor wiring harness from the molded-in tab on the pump module bowl.
  3. Disconnect the fuel level sensor electrical connector from the pump module cover.
  4. Depress the retaining tab on the sensor and begin to slide the level sensor away from the pump module.
  5. Carefully slide the level sensor the rest of the way off of the pump module.

Installation Procedure

    Object Number: 1236147 Size: SH
  1. Carefully slide the fuel level sensor into the slots on the fuel pump module bowl.
  2. Secure the retaining tab on the sensor into the slot on the pump module bowl.
  3. Connect the fuel level sensor electrical connector to the pump module cover.
  4. Install the fuel level sensor wiring harness to the molded-in tab on the pump module bowl.
  5. Install the fuel pump module assembly. Refer to Fuel Pump Module Replacement .