Checks
| Causes
|
Case Assembly (50)
|
| • | Inspect for cracked or broken Case (50) |
| • | Inspect for stripped or sheared splines |
| • | Inspect for missing Lube Orifice Plug |
| • | Inspect for binding Manual Shift Detent Lever Assembly (609) |
| • | Inspect for missing Manual Shift Shaft Pin (611) |
| • | Inspect for missing Manual Shaft Lever Pin (610) |
| • | Inspect for interference or binding Park Pawl Actuator Assembly (607) |
| • | Inspect for broken or disengaged 1-2-3-4 Clutch Backing Plate Retainer Ring (561) |
| • | Inspect for loose or damaged case bushing |
|
Drive Link Lubrication Scoop (55)
| Inspect for leaking, damaged or missing Drive Link Lube Scoop Seals (59)
|
Torque Converter (28)
|
| • | Inspect for stripped or sheared splines on Turbine Shaft |
| • | Inspect for missing Torque Converter to Flywheel bolts |
| • | Inspect for damaged or disengaged Torque Converter Hub to Oil Pump Drive Gear |
|
Torque Converter Housing (208)
|
| • | Inspect for stripped or sheared Differential Ring Gear splines |
| • | Inspect for broken or disengaged Differential Ring Gear Retainer (206) |
| • | Inspect for loose, missing or broken Torque Converter and Differential Housing bolts (26) |
| • | Inspect for loose, missing or broken Fluid Pump bolts (200) |
|
35R/456 Housing Assembly (516)
|
| • | Inspect for damaged or broken Input Shaft Thrust Bearing Assembly (538) |
| • | Inspect for stripped or sheared splines on the Input Shaft to the 3-5 Reverse/4-5-6 Clutch Housing (516) |
|
Oil Pump Assembly (201)
|
| • | Inspect for fluid leaks / improper fluid level |
| • | Inspect for leaking Fluid Outlet Seal Assembly (24) |
| • | Inspect for loose or missing Oil Pump Bolts (200) |
| • | Inspect for damaged, restricted or improperly installed Oil Filter Assembly (203) |
| • | Inspect for damaged or leaking Oil Filter Neck Seal |
|
Low & Reverse Clutch Assembly (543)
| Inspect for stripped or sheared splines to the Reaction Carrier (567)
|
Input Carrier Assembly (570)
|
| • | Inspect for stripped or sheared castle splines to ring gear |
| • | Inspect for improperly installed carrier pinion gear pins |
| • | Inspect for damaged or broken Pinion Gears |
| • | Inspect for stripped or sheared splines on the Input Sun Gear (571) |
| • | Inspect for damaged or broken Output Internal Gear |
| • | Inspect for broken or disengaged Output Internal Gear Retainer Ring |
| • | Inspect for damaged or broken Input Carrier Thrust Bearing Assembly (568) and Output Carrier Thrust Bearing Assembly (573) |
| • | Inspect for damaged or broken Input Carrier Thrust Bearings (569, 572) |
|
Reaction Carrier Assembly (567)
|
| • | Inspect for stripped or sheared Reaction Carrier Assembly (567) splines |
| • | Inspect for damaged or broken Input Carrier Thrust Bearings (568) |
| • | Inspect for damaged or broken Pinion Gear teeth |
| • | Inspect for damaged or broken Reaction Internal Gear teeth |
| • | Inpsect for disengaged or broken Reaction Internal Gear retainer ring |
|
Reaction Sun Gear Assembly (566)
|
| • | Inspect for damaged or broken weld at Sun Gear |
| • | Inspect for loose or worn Reaction Sun Gear Assembly bushing |
|
Output Carrier Assembly (574)
|
| • | Inspect for stripped or sheared splines to reaction internal ring gear |
| • | Inspect for damaged or broken Input Sun Gear Thrust Bearings (572) |
| • | Inspect for damaged or broken Pinion Gear teeth |
| • | Inspect for damaged or broken Input Carrier Thrust Bearings (573) |
| • | Inspect for broken or damaged Output Internal Gear |
|
Output Sun Gear Assembly (555)
|
| • | Inspect for stripped or sheared Output Sun Gear Assembly (555) splines |
| • | Inspect for broken Output Sun Gear Assembly (555) hub or weld |
|
Low-Reverse and 1-2-3-4 Clutch Housing (551)
| Inspect for disengaged or broken 1-2-3-4 Clutch Piston Spring Retainer (554)
|
Drive Link Assembly (225)
|
| • | Inspect for broken, worn or damaged Drive Link Assembly (225) |
| • | Inspect for broken, worn or damaged Drive Sprocket (224) |
| • | Inspect for broken, worn or damaged Driven Sprocket Assembly (229) |
| • | Inspect for broken Drive Gear Hub (222) |
|
Differential Carrier Assembly (232)
|
| • | Inspect for stripped or sheared splines on Differential Side Gear |
| • | Inspect for stripped or sheared splines Final Drive Sun Gear (230) |
| • | Inspect for stripped or sheared splines Differential Carrier to PTU (AWD only) |
| • | Inspect for stripped broken or disengaged Final Drive Retainer (581) |
| • | Inspect for damaged or broken Pinion Gear teeth |
| • | Inpsect for damaged or broken Final Drive Rollers (585) |
| • | Inspect for broken, worn or damaged Final Drive Inner and Outer Thrust Washers (584) |
|
