Tools Required

J 39400-A Halogen Leak Detector

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
2. Remove the surge tank from the surge tank bracket.
3. Remove the suction hose and liquid line nut from the thermal expansion valve (TXV).
4. Remove the suction hose and liquid line from the TXV.
5. Remove the line clip from the dash.





6. Remove the refrigerant filter from the line.

Important: Cap all A/C components immediately to prevent system contamination.

7. Remove and discard the sealing washers.

1. Uncap A/C components.
2. Install new sealing washers. Refer to Sealing Washer Replacement .



3. Install the refrigerant filter into the line.
4. Install the line clip to the dash.



5. Install the suction hose and liquid line to the TXV.

Notice: Refer to Fastener Notice in the Preface section.

6. Install the suction hose and liquid line nut to the TXV.

Tighten
Tighten the nut to 20 N·m (15 lb ft).

7. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging .
8. Leak test the fittings using the J 39400-A .
9. Install the surge tank to the surge tank bracket.