GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 39400-A Halogen Leak Detector
    • J 46246 Valve Core Removal Tool

Removal Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .

  2. Object Number: 877654  Size: SH
  3. Remove the service port valve core using J 46246 or equivalent.

Installation Procedure


    Object Number: 877654  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the service port valve core using J 46246 or equivalent.
  2. Tighten
    Tighten the service port valve core to 2.5 N·m (22 lb in).

  3. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging .
  4. Leak test the fittings using the J 39400-A .