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For 1990-2009 cars only

Circuit Description

The throttle position (TP) sensors 1 and 2 are located within the throttle body assembly. Each sensor has the following components:

    • A 5-volt reference circuit
    • A low reference circuit
    • A signal circuit

This provides the powertrain control module (PCM) with a signal voltage proportional to throttle plate movement. TP sensor 1 signal voltage at closed throttle is near the 5-volt reference and decreases as the throttle plate is opened. TP sensor 2 signal voltage at closed throttle is near the low reference and increases as the throttle plate is opened. When TP sensor 1 signal voltage is not within the predicted range, this code sets.

Conditions for Running the DTC

    • The ignition switch is in the crank or run position.
    • DTC P0641 is not set.
    • The ignition voltage is greater than 5.23 volts.

Conditions for Setting the DTC

TP sensor 1 voltage is less than 0.27 volts or more than 4.67 volts as observed on the scan tool.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
    • The control module commands the TAC system to operate in the Reduced Engine Power mode.
    • A message center or an indicator displays Reduced Engine Power.
    • Under certain conditions the control module commands the engine OFF.

Conditions for Clearing the MIL/DTC

    • The PCM will turn OFF the malfunction indicator lamp (MIL) during the third consecutive trip in which the diagnostic runs and passes.
    • The history DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using a scan tool.

Step

Action

Values

Yes

No

Schematic Reference: Engine Controls Schematics

Connector End View Reference: Powertrain Control Module Connector End Views or Engine Controls Connector End Views

1

Did you perform the Diagnostic System Check-Vehicle?

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Go to Step 2

Go to Diagnostic System Check - Vehicle in Vehicle DTC Information

2

  1. Turn ON the ignition, with the engine OFF.
  2. With a scan tool, observe the TP sensor voltage with the accelerator pedal in the rest position.

Does the scan tool indicate voltage less than the first value or greater than the second value?

0.27 V

4.67 V

Go to Step 5

Go to Step 3

3

Is DTC P2135 also set?

--

Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC Information

Go to Step 4

4

  1. Observe the Freeze Frame/Failure Records data for this DTC.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text or as close to the Freeze Frame/Failure Records data that you observed.

Does the DTC fail this ignition?

--

Go to Step 5

Go to Intermittent Conditions

5

  1. Turn OFF the ignition.
  2. Disconnect the throttle body harness connector.
  3. Turn ON the ignition, with the engine OFF.
  4. With a scan tool, observe the TP sensor 1 voltage parameter.

Does the scan tool indicate voltage at the specified value?

0 V

Go to Step 6

Go to Step 11

6

  1. Connect a fused jumper wire between the throttle position (TP) sensor 5-volt reference circuit and the TP sensor signal circuit at the throttle body harness connector.
  2. With a scan tool, observe the TP sensor 1 voltage parameter.

Does the scan tool indicate the TP sensor 1 voltage at the specified value?

5 V

Go to Step 7

Go to Step 8

7

Measure the resistance of the low reference circuit of the TP sensor 1 with a DMM. Refer to Circuit Testing in Wiring Systems.

Is the resistance less than the specified value?

5 ohms

Go to Step 17

Go to Step 13

8

With a DMM, measure the voltage of the TP sensor 1 5-volt reference circuit.

Does the DMM indicate voltage at the specified value?

5 V

Go to Step 10

Go to Step 9

9

Does the DMM indicate voltage less than the specified value on the TP sensor 1 5-volt reference circuit?

5 V

Go to Step 14

Go to Step 16

10

Test the TP sensor 1 signal circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 12

11

Test the TP sensor 1 signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 19

12

Test the TP sensor 1 signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 19

13

Test the TP sensor 1 low reference circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 19

14

Test the TP sensor 1 5-volt reference circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 15

15

Test the TP sensor 1 5-volt reference circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 19

16

Test the TP sensor 1 5-volt reference circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

--

17

Inspect for poor connections at the throttle body harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 18

18

Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement .

Did you complete the replacement?

--

Go to Step 21

--

19

Inspect for poor connections at the powertrain control module (PCM) harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 21

Go to Step 20

20

Replace the PCM. Refer to Powertrain Control Module Replacement .

Did you complete the replacement?

--

Go to Step 21

--

21

  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.

Did the DTC fail this ignition?

--

Go to Step 2

Go to Step 22

22

Observe the Capture Info with a scan tool.

Are there any DTCs that have not been diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC Information

System OK