Rear Brake Rotor Replacement With Dual Wheels

Caution: Refer to Brake Dust Caution in the Preface section.

1. Release the park brake.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
4. Remove the hub and rotor assembly. Refer to Rear Axle Hub, Bearing, Cup, and/or Seal Replacement.
5. Mark the relationship of the hub to the rotor.
6. Place the hub and rotor assembly on a hydraulic press.
7. Press the wheel studs out of the hub and rotor assembly.

1. Align the hub and the rotor (if applicable).
2. Install each of the new wheel studs into the hub and rotor assembly by performing the following steps:

2.1.	Install the stud.

2.2.	Install 4 washers to the stud.

2.3.	Install a lug nut to the stud with the flat side of the nut towards the washers.

2.4.	Tighten the lug nut to draw the stud into the hub and rotor assembly.

2.5.	Inspect the hub and rotor assembly to ensure that the hub is tight against the rotor and the stud is seated completely.

2.6.	Remove the lug nut and the washers.

3. Install the hub and rotor assembly to the vehicle. Refer to Rear Axle Hub, Bearing, Cup, and/or Seal Replacement.
4. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
5. Lower the vehicle.
6. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
7. Slowly release the brake pedal.
8. Wait 15 seconds, then repeat steps 6-7 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
9. Fill the master cylinder reservoir to the proper level with clean brake fluid. Refer to Master Cylinder Reservoir Filling.
10. 24. If the brake rotor was refinished, replaced, or if new disc brake pads were installed, burnish the pads and rotors. Refer to Brake Pad and Rotor Burnishing.

Rear Brake Rotor Replacement Without Dual Wheels

Special Tools

Caution: Refer to Brake Dust Caution in the Preface section.

1. Release the park brake.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
4. Mark the relationship of the rotor to the hub.
5. Install a C-clamp over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad.
6. Slowly tighten the C-clamp until the pistons are pushed into the caliper bores enough to remove the caliper from the pads.
7. Remove the C-clamp from the caliper.
8. Remove the brake caliper bracket mounting bolts.

Notice: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

9. Remove the brake caliper and brake caliper bracket as an assembly and support with heavy mechanic's wire or equivalent. DO NOT disconnect the hydraulic brake flexible hose from the caliper.
10. Remove the rotor retaining push nuts from the wheel studs, if applicable.
11. It may be necessary to strike the end of the hub or the rotor with a deadblow hammer to separate the rotor from the hub.



12. Remove the brake rotor. Do not force the rotor off. If the rotor is difficult to remove, ease it off by gently rotating it as you pull outward.



13. If the brake rotor cannot be removed perform the following:

13.1.

Assemble the J-46277 to the J 2619-01 .

13.2.

Insert the J-46277 between the rotor friction surfaces in the vent section of the rotor. DO NOT place the J-46277 on the rotor friction surface.

13.3.

Using the J-46277 and the J 2619-01 , remove the rotor from the hub assembly.

13.4.

Inspect the park brake components for the following conditions:

•	Bent or broken hold down spring

•	Broken, cracked or worn brake shoe lining

•	Bent or damaged brake shoe

•	Worn, bent or damaged backing plate

13.5.

If any of these conditions are found replace the affected parts.

Important: Whenever the brake rotor has been separated from the hub/axle flange, any rust or contaminants should be cleaned from the hub/axle flange and the brake rotor mating surfaces. Failure to do this may result in excessive assembled lateral runout (LRO) of the brake rotor, which could lead to brake pulsation.

1. Use the J 42450-A to clean all rust and contaminants from the mating surface of the hub flange.
2. Use the J 41013 to clean all rust and contaminants from the inside diameter of the hat section of the brake rotor to prevent any foreign material from getting between the brake rotor and the hub flange.
3. Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
4. Align the rotor to its original position on the hub, if applicable, and install the rotor.
5. If the brake rotor was removed and installed as part of a brake system repair, measure the assembled lateral runout (LRO) of the brake rotor to ensure optimum performance of the disc brakes. Refer to Brake Rotor Assembled Lateral Runout Measurement.
6. If the brake rotor assembled LRO measurement exceeds the specification, bring the LRO to within specifications. Refer to Brake Rotor Assembled Lateral Runout Correction.



7. Install the rotor by slowly turning the rotor while pushing the rotor towards the axle.



8. Install the caliper and the bracket as an assembly to the vehicle.
9. Perform the following procedure before installing the caliper bracket mounting bolts.

9.1.	Remove all traces of the original adhesive patch.

9.2.	Clean the threads of the bolt with brake parts cleaner or the equivalent and allow to dry.

9.3.	Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.

Notice: Refer to Fastener Notice in the Preface section.

10. Install the caliper bracket mounting bolts.

Tighten

•	JH5: Tighten the bolts to  200 N·m (148 lb ft).

•	JH6, JH7: Tighten the bolts to 165 N·m (123 lb ft).

11. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
12. Lower the vehicle.
13. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
14. Slowly release the brake pedal.
15. Wait 15 seconds, then repeat steps 13-14 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
16. Fill the master cylinder reservoir to the proper level with clean brake fluid. Refer to Master Cylinder Reservoir Filling.
17. 24. If the brake rotor was refinished, replaced, or if new disc brake pads were installed, burnish the pads and rotors. Refer to Brake Pad and Rotor Burnishing.