GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2002 🢒 Express 🢒 Body and Accessories 🢒 Doors 🢒 Sliding Rear Side Door Replacement

Removal Procedure
  1. Open and support the sliding side door.
  2. Remove the passenger side body side trim panel. Refer to Body Side Trim Panel Replacement - Right Side in Interior Trim.

    3. Object Number: 334053 Size: SH
  3. Remove the sliding side door center track stop nuts and washers from the vehicle.
  4. Remove the sliding side door center track stop from the vehicle.
  5. Remove the sliding side door center track cap from the vehicle.

    6. Object Number: 334049 Size: SH
  6. Remove the upper roller bolts from the sliding side door.

    7. Object Number: 334048 Size: SH
  7. Remove the lower roller bolts from the sliding side door.
  8. With an assistant, slide the sliding side door out of the rear of the center track.

Installation Procedure
  1. With an assistant, slide the sliding side door into the center track.

    2. Object Number: 334049 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the upper roller bolts to the sliding side door.

    3. Tighten
    Tighten the bolts to 25 N·m (18 lb ft).


    Object Number: 334048 Size: SH
  3. Install the lower roller bolts to the sliding side door.

    4. Tighten
    Tighten the bolts to 25 N·m (18 lb ft).


    Object Number: 334053 Size: SH
  4. Install the center track cap to the vehicle.
  5. Install the center track sliding side door stop to the vehicle.
  6. Install the center track sliding side door stop nut and washer to the vehicle.
  7. Install the passenger side body side trim panel. Refer to Body Side Trim Panel Replacement - Right Side in Interior Trim.
  8. Remove the supports.
  9. Close the door.