GM Service Manual Online
For 1990-2009 cars only

Fastener Tightening Specifications G Van

Application

Specification

Metric

English

Accelerator Control Cable Bracket Nut

12 N·m

106 lb in

Accelerator Control Cable Bracket Stud to Intake Manifold

6 N·m

53 lb in

Accelerator Control Cable Bracket Stud to Throttle Body

12 N·m

106 lb in

Air Cleaner Adapter Stud

8 N·m

71 lb in

Balance Shaft Driven Gear Bolt

  • First Pass

20 N·m

15 lb ft

  • Final Pass

35 degrees

Balance Shaft Retainer Bolt

12 N·m

106 lb in

Battery Negative Cable Bolt to Engine

25 N·m

18 lb ft

Belt Idler Pulley Bolt

50 N·m

37 lb ft

Camshaft Retainer Bolt

12 N·m

106 lb in

Camshaft Sprocket Bolt

25 N·m

18 lb ft

Connecting Rod Nut

  • First Pass

27 N·m

20 lb ft

  • Final Pass

70 degrees

Crankshaft Balancer Bolt

95 N·m

70 lb ft

Crankshaft Bearing Cap Bolt - Preferred Method

  • First Pass

20 N·m

15 lb ft

  • Final Pass

73 degrees

Crankshaft Bearing Cap Bolt - Optional Strategy

105 N·m

77 lb ft

Crankshaft Position Sensor Bolt

9 N·m

80 lb in

Crankshaft Pulley Bolt

58 N·m

43 lb ft

Crankshaft Rear Oil Seal Housing Bolt and Nut

12 N·m

106 lb in

Crankshaft Rear Oil Seal Housing Retainer Stud

6 N·m

53 lb in

Cylinder Head Bolt - Preferred Method

  • All Bolts First Pass in Sequence

30 N·m

22 lb ft

  • Long Bolts Final Pass in Sequence

75 degrees

  • Medium Bolts Final Pass in Sequence

65 degrees

  • Short Bolts Final Pass in Sequence

55 degrees

Cylinder Head Bolt - Optional On-Vehicle Strategy

  • First Pass in Sequence

35 N·m

26 lb ft

  • Second Pass in Sequence

60 N·m

44 lb ft

  • Final Pass in Sequence

90 N·m

66 lb ft

Cylinder Head Core Hole Plug

20 N·m

15 lb ft

Distributor Cap Bolt

2.4 N·m

21 lb in

Distributor Clamp Bolt

25 N·m

18 lb ft

Drive Belt Tensioner Bolt

50 N·m

37 lb ft

EGR Valve Bolt

  • First Pass

7 N·m

62 lb in

  • Final Pass

30 N·m

22 lb ft

EGR Valve Inlet Pipe Clamp Bolt

25 N·m

18 lb ft

EGR Valve Inlet Pipe Nut at Exhaust Manifold

30 N·m

22 lb ft

EGR Valve Inlet Pipe Nut at Intake Manifold

25 N·m

18 lb ft

Engine Block Coolant Drain Hole Plug

20 N·m

15 lb ft

Engine Block Left Rear Oil Gallery Plug

30 N·m

22 lb ft

Engine Block Left Side Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Right Rear Oil Gallery Plug

20 N·m

15 lb ft

Engine Coolant Heater Bolt/Screw

2 N·m

18 lb in

Engine Coolant Temperature (ECT) Sensor

20 N·m

15 lb ft

Engine Flywheel Bolt

100 N·m

74 lb ft

Engine Front Cover Bolt

12 N·m

106 lb in

Engine Lift Front Bracket Stud

35 N·m

26 lb ft

Engine Mount Bolt to Engine Mount Bracket - Frame Side

58 N·m

43 lb ft

Engine Mount Bracket Bolt to Engine

54 N·m

40 lb ft

Engine Mount Bracket Bolt to Frame

45 N·m

33 lb ft

Engine Mount Bracket Nut to Engine Mount Bracket Bolt - Through-bolt

68 N·m

50 lb ft

Engine Mount Heat Shield Bolt

6 N·m

53 lb in

Engine Oil Pressure Gage Sensor

30 N·m

22 lb ft

Engine Oil Pressure Gage Sensor Fitting - Plus Required Angle

15 N·m

11 lb ft

Engine Wiring Harness Retainer Nut to Transmission to Engine Stud

10 N·m

89 lb in

Evaporative Emission (EVAP) Canister Purge Solenoid Valve Nut to Intake Manifold

10 N·m

89 lb in

Exhaust Manifold Bolt/Stud

  • First Pass

15 N·m

11 lb ft

  • Final Pass

30 N·m

22 lb ft

Fan and Water Pump Pulley Bolt

25 N·m

18 lb ft

Fuel Meter Body Bracket Bolt

10 N·m

89 lb in

Fuel Pipe Bracket Bolt

6 N·m

53 lb in

Fuel Pipe Retainer Nut

3 N·m

27 lb in

Generator and Drive Belt Tensioner Bracket Bolt to Engine

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud Nut

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud to Engine

20 N·m

15 lb ft

Ground Wire Bolt to Rear of Left Cylinder Head

10 N·m

89 lb in

Ground Wire Nut to Water Outlet Stud

10 N·m

89 lb in

Ground Wire Stud to Rear of Right Cylinder Head

10 N·m

89 lb in

Heater Inlet and Outlet Hose Bracket Bolt to Oil Fill Tube Lower Support

5 N·m

44 lb in

Ignition Coil Stud

12 N·m

106 lb in

Knock Sensor

25 N·m

18 lb ft

Lower Intake Manifold Bolt

  • First Pass in Sequence

3 N·m

27 lb in

  • Second Pass in Sequence

12 N·m

106 lb in

  • Final Pass in Sequence

15 N·m

11 lb ft

Oil Fill Tube to Oil Fill Tube Lower Support Bolt

5 N·m

44 lb in

Oil Fill Tube Lower Support Bolt and Stud

25 N·m

18 lb ft

Oil Fill Tube Nut

12 N·m

106 lb in

Oil Filter Adapter Bolt

21 N·m

15 lb ft

Oil Filter Fitting

55 N·m

41 lb ft

Oil Level Indicator Tube Bolt

12 N·m

106 lb in

Oil Level Indicator Tube to Oil Fill Tube Lower Support Bolt

5 N·m

44 lb in

Oil Pan Baffle Bolt

12 N·m

106 lb in

Oil Pan Bolt and Nut

25 N·m

18 lb ft

Oil Pan Drain Plug

25 N·m

18 lb ft

Oil Pump Bolt to Rear Crankshaft Bearing Cap

90 N·m

66 lb ft

Oil Pump Cover Bolt

12 N·m

106 lb in

Power Steering Pump Bolt

50 N·m

37 lb ft

Power Steering Pump Bracket Bolt to Engine

41 N·m

30 lb ft

Power Steering Pump Bracket Stud Nut

41 N·m

30 lb ft

Power Steering Pump Bracket Stud to Engine

20 N·m

15 lb ft

Power Steering Pump Rear Bracket Nut to Engine

41 N·m

30 lb ft

Power Steering Pump Rear Bracket Nut to Power Steering Pump

50 N·m

37 lb ft

Spark Plug

  • Initial Installation - NEW Cylinder Head

30 N·m

22 lb ft

  • All Subsequent Installations

15 N·m

11 lb ft

Spark Plug Wire Support Bolt

12 N·m

106 lb in

Starter Motor Wiring Harness/Transmission Cooler Pipe Bracket Bolt to Oil Pan

9 N·m

80 lb in

Throttle Body Stud

9 N·m

80 lb in

Transmission Bolt to Oil Pan

47 N·m

35 lb ft

Transmission Control Cable Bracket Bolt

40 N·m

30 lb ft

Transmission Cover Bolt

12 N·m

106 lb in

Transmission Fluid Fill Tube Bolt to Rear of Engine

10 N·m

89 lb in

Upper Intake Manifold Stud

  • First Pass

5 N·m

44 lb in

  • Final Pass

9 N·m

80 lb in

Vacuum Brake Booster Hose Bracket Nut

11 N·m

97 lb in

Valve Lifter Pushrod Guide Bolt

16 N·m

12 lb ft

Valve Rocker Arm Bolt

30 N·m

22 lb ft

Water Outlet Stud

25 N·m

18 lb ft

Water Pump Bolt

45 N·m

33 lb ft

Fastener Tightening Specifications S/T Truck

Application

Specification

Metric

English

Accelerator Control Cable and Cruise Control Cable Bracket Nut

9 N·m

80 lb in

Accelerator Control Cable Bracket Nut

12 N·m

106 lb in

Accelerator Control Cable Bracket Stud to Intake Manifold

6 N·m

53 lb in

Accelerator Control Cable Bracket Stud to Throttle Body

12 N·m

106 lb in

Air Cleaner Adapter Stud

8 N·m

71 lb in

Balance Shaft Driven Gear Bolt

  • First Pass

20 N·m

15 lb ft

  • Final Pass

35 degrees

Balance Shaft Retainer Bolt

12 N·m

106 lb in

Battery Negative Cable Bolt to Engine

17 N·m

13 lb ft

Belt Idler Pulley Bolt

50 N·m

37 lb ft

Camshaft Retainer Bolt

12 N·m

106 lb in

Camshaft Sprocket Bolt

25 N·m

18 lb ft

Connecting Rod Nut

  • First Pass

27 N·m

20 lb ft

  • Final Pass

70 degrees

Crankshaft Balancer Bolt

95 N·m

70 lb ft

Crankshaft Bearing Cap Bolt - Preferred Method

  • First Pass

20 N·m

15 lb ft

  • Final Pass

73 degrees

Crankshaft Bearing Cap Bolt - Optional Strategy

105 N·m

77 lb ft

Crankshaft Position Sensor Bolt

9 N·m

80 lb in

Crankshaft Pulley Bolt

58 N·m

43 lb ft

Crankshaft Rear Oil Seal Housing Bolt and Nut

12 N·m

106 lb in

Crankshaft Rear Oil Seal Housing Retainer Stud

6 N·m

53 lb in

Cylinder Head Bolt - Preferred Method

  • All Bolts First Pass in Sequence

30 N·m

22 lb ft

  • Long Bolt Final Pass in Sequence

75 degrees

  • Medium Bolt Final Pass in Sequence

65 degrees

  • Short Bolt Final Pass in Sequence

55 degrees

Cylinder Head Bolt - Optional On-Vehicle Strategy

  • First Pass in Sequence

35 N·m

26 lb ft

  • Second Pass in Sequence

60 N·m

44 lb ft

  • Final Pass in Sequence

90 N·m

66 lb ft

Cylinder Head Core Hole Plug

20 N·m

15 lb ft

Distributor Cap Bolt

2.4 N·m

21 lb in

Distributor Clamp Bolt

25 N·m

18 lb ft

Drive Belt Tensioner Bolt

50 N·m

37 lb ft

EGR Valve Bolt

  • First Pass

7 N·m

62 lb in

  • Final Pass

30 N·m

22 lb ft

EGR Valve Inlet Pipe Clamp Bolt

25 N·m

18 lb ft

EGR Valve Inlet Pipe Nut at Exhaust Manifold

30 N·m

22 lb ft

EGR Valve Inlet Pipe Nut at Intake Manifold

25 N·m

18 lb ft

Engine Block Coolant Drain Hole Plug

20 N·m

15 lb ft

Engine Block Left Rear Oil Gallery Plug

30 N·m

22 lb ft

Engine Block Left Side Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Right Rear Oil Gallery Plug

20 N·m

15 lb ft

Engine Coolant Heater Bolt/Screw

2 N·m

18 lb in

Engine Coolant Temperature (ECT) Sensor

20 N·m

15 lb ft

Engine Flywheel Bolt

100 N·m

74 lb ft

Engine Front Cover Bolt

12 N·m

106 lb in

Engine Lift Front Bracket Stud

35 N·m

26 lb ft

Engine Mount Bolt - Through-bolt

74 N·m

55 lb ft

Engine Mount Bolt to Engine

54 N·m

40 lb ft

Engine Mount Bracket Bolt to Frame

45 N·m

33 lb ft

Engine Mount Nut - Through-bolt

63 N·m

46 lb ft

Engine Oil Cooler Pipe Clip Bolt to Oil Pan

9 N·m

80 lb in

Engine Oil Pressure Gage Sensor

30 N·m

22 lb ft

Engine Oil Pressure Gage Sensor Fitting - Plus Required Angle

15 N·m

11 lb ft

Engine Wiring Harness Bracket Bolt to Generator and Drive Belt Tensioner Bracket

25 N·m

18 lb ft

Engine Wiring Harness Bracket Bolt to Rear of Cylinder Head

35 N·m

26 lb ft

Engine Wiring Harness Bracket Nut to Intake Manifold

12 N·m

106 lb in

Evaporative Emission (EVAP) Canister Purge Solenoid Valve Nut to Intake Manifold

10 N·m

89 lb in

Exhaust Manifold Bolt/Stud

  • First Pass

15 N·m

11 lb ft

  • Final Pass

30 N·m

22 lb ft

Fan and Water Pump Pulley Bolt

25 N·m

18 lb ft

Fuel Meter Body Bracket Bolt

10 N·m

89 lb in

Fuel Pipe Bracket Bolt

6 N·m

53 lb in

Fuel Pipe Bracket Bolt to Rear of Cylinder Head

30 N·m

22 lb ft

Fuel Pipe Retainer Nut

3 N·m

27 lb in

Fuel Supply Pipe Nut - Fuel Tank Side

30 N·m

22 lb ft

Generator and Drive Belt Tensioner Bracket Bolt to Engine

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud Nut

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud to Engine

20 N·m

15 lb ft

Ground Wire or Strap Bolt to Rear of Cylinder Head

35 N·m

26 lb ft

Heater Inlet Hose Fitting

25 N·m

18 lb ft

Ignition Coil Stud

12 N·m

106 lb in

Knock Sensor

25 N·m

18 lb ft

Lower Intake Manifold Bolt

  • First Pass in Sequence

3 N·m

27 lb in

  • Second Pass in Sequence

12 N·m

106 lb in

  • Final Pass in Sequence

15 N·m

11 lb ft

Oil Filter Adapter Bolt

21 N·m

15 lb ft

Oil Filter Fitting

35 N·m

26 lb ft

Oil Level Indicator Tube Bolt

12 N·m

106 lb in

Oil Pan Baffle Bolt

12 N·m

106 lb in

Oil Pan Bolt and Nut in Sequence

25 N·m

18 lb ft

Oil Pan Drain Plug

25 N·m

18 lb ft

Oil Pump Bolt to Rear Crankshaft Bearing Cap

90 N·m

66 lb ft

Oil Pump Cover Bolt

12 N·m

106 lb in

Power Steering Fluid Reservoir Filler Neck Bolt to Power Steering Pump Bracket

20 N·m

15 lb ft

Power Steering Pump Bolt

50 N·m

37 lb ft

Power Steering Pump Bracket Bolt to Engine

41 N·m

30 lb ft

Power Steering Pump Bracket Stud Nut

41 N·m

30 lb ft

Power Steering Pump Bracket Stud to Engine

20 N·m

15 lb ft

Power Steering Pump Nut to Engine

41 N·m

30 lb ft

Power Steering Pump Rear Bracket Nut to Engine Stud

41 N·m

30 lb ft

Power Steering Pump Rear Bracket Nut to Power Steering Pump

50 N·m

37 lb ft

Radiator Inlet Hose Support Bracket Nut to Exhaust Manifold Stud

36 N·m

27 lb ft

Remote Oil Filter Adapter Mounting Bracket Bolt

30 N·m

22 lb ft

Remote Oil Filter Adapter Nut

25 N·m

18 lb ft

Remote Oil Filter Inlet and Outlet Hose Clip Bolt

10 N·m

89 lb in

Remote Oil Filter Inlet and Outlet Hose to Remote Oil Filter Adapter Bolt

35 N·m

26 lb ft

Remote Oil Filter Inlet and Outlet Hose to Remote Oil Filter Pipe Adapter Bolt

35 N·m

26 lb ft

Remote Oil Filter Pipe Clip Bolt to Oil Pan

9 N·m

80 lb in

Secondary Air Injection (AIR) Check Valve Pipe Bracket Bolt to Engine

40 N·m

29 lb ft

Secondary Air Injection (AIR) Check Valve Pipe Stud Nut

25 N·m

18 lb ft

Spark Plug

  • Initial Installation - NEW Cylinder Head

30 N·m

22 lb ft

  • All Subsequent Installations

15 N·m

11 lb ft

Spark Plug Wire Support Bolt

12 N·m

106 lb in

Starter Motor Wiring Harness/Transmission Cooler Pipe Bracket Bolt to Oil Pan

9 N·m

80 lb in

Throttle Body Stud

9 N·m

80 lb in

Transmission Bolt to Oil Pan

47 N·m

35 lb ft

Transmission Cover Bolt

12 N·m

106 lb in

Upper Intake Manifold Stud

  • First Pass

5 N·m

44 lb in

  • Final Pass

9 N·m

80 lb in

Valve Lifter Pushrod Guide Bolt

16 N·m

12 lb ft

Valve Rocker Arm Bolt

30 N·m

22 lb ft

Valve Rocker Arm Cover Bolt

12 N·m

106 lb in

Water Outlet Stud

25 N·m

18 lb ft

Water Pump Bolt

45 N·m

33 lb ft

Fastener Tightening Specifications C/K 800 Truck

Application

Specification

Metric

English

Accelerator Control Cable Bracket Nut to Stud

12 N·m

106 lb in

Accelerator Control Cable Bracket Nut to Throttle Body

9 N·m

80 lb in

Accelerator Control Cable Bracket Stud to Intake Manifold

6 N·m

53 lb in

Accelerator Control Cable Bracket Stud to Throttle Body

12 N·m

106 lb in

Air Cleaner Adapter Stud

8 N·m

71 lb in

Balance Shaft Driven Gear Bolt

  • First Pass

20 N·m

15 lb ft

  • Final Pass

35 degrees

Balance Shaft Retainer Bolt

12 N·m

106 lb in

Battery Cable Bracket Bolt to Oil Pan

12 N·m

106 lb in

Battery Negative Cable Bolt to Engine

25 N·m

18 lb ft

Battery Positive Cable Junction Block Bracket Bolt

25 N·m

18 lb ft

Belt Idler Pulley Bolt

50 N·m

37 lb ft

Camshaft Retainer Bolt

12 N·m

106 lb in

Camshaft Sprocket Bolt

25 N·m

18 lb ft

Connecting Rod Nut

  • First Pass

27 N·m

20 lb ft

  • Final Pass

70 degrees

Crankshaft Balancer Bolt

95 N·m

70 lb ft

Crankshaft Bearing Cap Bolt - Preferred Method

  • First Pass

20 N·m

15 lb ft

  • Final Pass

73 degrees

Crankshaft Bearing Cap Bolt

105 N·m

77 lb ft

Crankshaft Position Sensor Bolt

9 N·m

80 lb in

Crankshaft Pulley Bolt

58 N·m

43 lb ft

Crankshaft Rear Oil Seal Housing Bolt and Nut

12 N·m

106 lb in

Crankshaft Rear Oil Seal Housing Retainer Stud

6 N·m

53 lb in

Cylinder Head Bolt - Preferred Method

  • All Bolts First Pass in Sequence

30 N·m

22 lb ft

  • Long Bolts Final Pass in Sequence

75 degrees

  • Medium Bolts Final Pass in Sequence

65 degrees

  • Short Bolts Final Pass in Sequence

55 degrees

Cylinder Head Core Hole Plug

20 N·m

15 lb ft

Distributor Cap Bolt

2.4 N·m

21 lb in

Distributor Clamp Bolt

25 N·m

18 lb ft

Drive Belt Tensioner Bolt

50 N·m

37 lb ft

EGR Valve Bolt

  • First Pass

7 N·m

62 lb in

  • Final Pass

30 N·m

22 lb ft

EGR Valve Inlet Pipe Clamp Bolt

25 N·m

18 lb ft

EGR Valve Inlet Pipe Nut at Intake Manifold

25 N·m

18 lb ft

EGR Valve Inlet Pipe Nut at Exhaust Manifold

30 N·m

22 lb ft

Engine Block Left Side Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Left Rear Oil Gallery Plug

30 N·m

22 lb ft

Engine Block Right Rear Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Coolant Drain Hole Plug

20 N·m

15 lb ft

Engine Block Oil Gallery Plug

20 N·m

15 lb ft

Engine Coolant Heater Bolt/Screw

2 N·m

18 lb in

Engine Coolant Temperature (ECT) Sensor

20 N·m

15 lb ft

Engine Flywheel Bolt

100 N·m

74 lb ft

Engine Front Cover Bolt

12 N·m

106 lb in

Engine Lift Front Bracket Stud

35 N·m

26 lb ft

Engine Mount Bolt to Engine Bracket

50 N·m

37 lb ft

Engine Mount Engine Bracket Bolt to Engine

50 N·m

37 lb ft

Engine Mount Frame Bracket Through-bolt

75 N·m

55 lb ft

Engine Mount Frame Side Mount Bolt

65 N·m

50 lb ft

Engine Oil Level Sensor

13 N·m

115 lb in

Engine Oil Pressure Gage Sensor

30 N·m

22 lb ft

Engine Oil Pressure Gage Sensor Fitting - Plus Required Angle

15 N·m

11 lb ft

Engine Wiring Harness Bracket Bolt to Battery Positive Cable Junction Block Bracket

9 N·m

80 lb in

Engine Wiring Harness Bracket Bolt to Generator and Drive Belt Tensioner Bracket

25 N·m

18 lb ft

Engine Wiring Harness Bracket Bolt to Rear Right Side Cylinder Head

25 N·m

18 lb ft

Engine Wiring Harness Bracket Nut to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Stud

9 N·m

80 lb in

Engine Wiring Harness Bracket Nut to Intake Manifold Stud

12 N·m

106 lb in

Evaporative Emission (EVAP) Canister Purge Solenoid Valve Stud to Intake Manifold

10 N·m

89 lb in

Exhaust Manifold Bolt/Stud

  • First Pass

15 N·m

11 lb ft

  • Final Pass

30 N·m

22 lb ft

Exhaust Manifold Heat Shield Bolt

9 N·m

80 lb in

Fan and Water Pump Pulley Bolt

25 N·m

18 lb ft

Frame Cross Bar Bolt

100 N·m

74 lb ft

Fuel Meter Body Bracket Bolt

10 N·m

89 lb in

Fuel Pipe Bracket Bolt

6 N·m

53 lb in

Fuel Pipe Retainer Nut

3 N·m

27 lb in

Fuel Supply Pipe Nut - Fuel Tank Side

30 N·m

22 lb ft

Generator and Drive Belt Tensioner Bracket Bolt to Engine

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud to Engine

20 N·m

15 lb ft

Generator and Drive Belt Tensioner Bracket Stud Nut

41 N·m

30 lb ft

Ground Wire Bolt to Rear of Left Side Cylinder Head

16 N·m

12 lb ft

Ground Wire Nut to Rear of Right Side Cylinder Head

16 N·m

12 lb ft

Heater Hose Bracket Bolt to Generator and Drive Belt Tensioner Bracket

25 N·m

18 lb ft

Ignition Coil Stud

12 N·m

106 lb in

Knock Sensor

25 N·m

18 lb ft

Lower Intake Manifold Bolt

  • First Pass in Sequence

3 N·m

27 lb in

  • Second Pass in Sequence

12 N·m

106 lb in

  • Final Pass in Sequence

15 N·m

11 lb ft

Oil Cooler Pipe Bracket to Oil Pan Bolt

12 N·m

106 lb in

Oil Filter Fitting

55 N·m

41 lb ft

Oil Level Indicator Tube Bolt

12 N·m

106 lb in

Oil Pan Baffle Bolt

12 N·m

106 lb in

Oil Pan Bolt and Nut

25 N·m

18 lb ft

Oil Pan Drain Plug

25 N·m

18 lb ft

Oil Pan Skid Plate Bolt

20 N·m

15 lb ft

Oil Pump Bolt to Rear Crankshaft Bearing Cap

90 N·m

66 lb ft

Oil Pump Cover Bolt

12 N·m

106 lb in

Power Steering Pump Bracket Bolt to Engine

41 N·m

30 lb ft

Power Steering Pump Bracket Stud to Engine

20 N·m

15 lb ft

Power Steering Pump Bracket Stud Nut

41 N·m

30 lb ft

Power Steering Pump Bolt

50 N·m

37 lb ft

Power Steering Pump Nut to Engine - Rear Bracket to Engine

41 N·m

30 lb ft

Power Steering Pump Rear Bracket Nut

50 N·m

37 lb ft

Secondary Air Injection (AIR) Check Valve Pipe Bracket Bolt to Exhaust Manifold

10 N·m

89 lb in

Secondary Air Injection (AIR) Check Valve Pipe Stud Nut

25 N·m

18 lb ft

Spark Plug

  • Initial Installation - NEW Cylinder Head

30 N·m

22 lb ft

  • All Subsequent Installations

15 N·m

11 lb ft

Spark Plug Wire Support Bolt

12 N·m

106 lb in

Starter Motor Wiring Harness/Transmission Cooler Pipe Bracket to Oil Pan Bolt

9 N·m

80 lb in

Throttle Body Stud

9 N·m

80 lb in

Transmission to Oil Pan Bolt

47 N·m

35 lb ft

Transmission Cover Bolt

12 N·m

106 lb in

Upper Intake Manifold Stud

  • First Pass

5 N·m

44 lb in

  • Final Pass

9 N·m

80 lb in

Valve Lifter Pushrod Guide Bolt

16 N·m

12 lb ft

Valve Rocker Arm Bolt

30 N·m

22 lb ft

Valve Rocker Arm Cover Bolt

12 N·m

106 lb in

Water Outlet Stud

25 N·m

18 lb ft

Water Pump Bolt

45 N·m

33 lb ft

Fastener Tightening Specifications M/L Van

Application

Specification

Metric

English

Accelerator Control Cable Bracket Nut

12 N·m

106 lb in

Accelerator Control Cable Bracket Stud to Intake Manifold

6 N·m

53 lb in

Accelerator Control Cable Bracket Stud to Throttle Body

12 N·m

106 lb in

Air Cleaner Adapter Stud

8 N·m

71 lb in

Air Conditioning (A/C) Compressor Side Brace Bolt

25 N·m

18 lb ft

Air Conditioning (A/C) Hose Bracket Nut to Intake Manifold

5 N·m

44 lb in

Air Conditioning (A/C) Pipe Bracket Nut to Rear of Left Cylinder Head

35 N·m

26 lb ft

Balance Shaft Driven Gear Bolt

  • First Pass

20 N·m

15 lb ft

  • Final Pass

35 degrees

Balance Shaft Retainer Bolt

12 N·m

106 lb in

Belt Idler Pulley Bolt

50 N·m

37 lb ft

Body Bolt

  • First Pass in Sequence - All Bolts

35 N·m

26 lb ft

  • Final Pass in Sequence - Center Bolts

155 N·m

114 lb ft

  • Final Pass in Sequence - Front and Rear Bolts

90 N·m

66 lb ft

Camshaft Retainer Bolt

12 N·m

106 lb in

Camshaft Sprocket Bolt

25 N·m

18 lb ft

Connecting Rod Nut

  • First Pass

27 N·m

20 lb ft

  • Final Pass

70 degrees

Crankshaft Balancer Bolt

95 N·m

70 lb ft

Crankshaft Bearing Cap Bolt - Preferred Method

  • First Pass

20 N·m

15 lb ft

  • Final Pass

73 degrees

Crankshaft Bearing Cap Bolt - Optional Strategy

105 N·m

77 lb ft

Crankshaft Position Sensor Bolt

9 N·m

80 lb in

Crankshaft Pulley Bolt

58 N·m

43 lb ft

Crankshaft Rear Oil Seal Housing Bolt and Nut

12 N·m

106 lb in

Crankshaft Rear Oil Seal Housing Retainer Stud

6 N·m

53 lb in

Cylinder Head Bolt - Preferred Method

  • All Bolts First Pass in Sequence

30 N·m

22 lb ft

  • Long Bolts Final Pass in Sequence

75 degrees

  • Medium Bolts Final Pass in Sequence

65 degrees

  • Short Bolts Final Pass in Sequence

55 degrees

Cylinder Head Bolt - Optional On-Vehicle Strategy

  • First Pass in Sequence

35 N·m

26 lb ft

  • Second Pass in Sequence

60 N·m

44 lb ft

  • Final Pass in Sequence

90 N·m

66 lb ft

Cylinder Head Core Hole Plug

20 N·m

15 lb ft

Distributor Cap Bolt

2.4 N·m

21 lb in

Distributor Clamp Bolt

25 N·m

18 lb ft

Drive Belt Tensioner Bolt

50 N·m

37 lb ft

EGR Valve Bolt

  • First Pass

7 N·m

62 lb in

  • Final Pass

30 N·m

22 lb ft

EGR Valve Inlet Pipe Clamp Bolt

25 N·m

18 lb ft

EGR Valve Inlet Pipe Nut at Exhaust Manifold

30 N·m

22 lb ft

EGR Valve Inlet Pipe Nut at Intake Manifold

25 N·m

18 lb ft

Engine Block Coolant Drain Hole Plug

20 N·m

15 lb ft

Engine Block Left Rear Oil Gallery Plug

30 N·m

22 lb ft

Engine Block Left Side Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Oil Gallery Plug

20 N·m

15 lb ft

Engine Block Right Rear Oil Gallery Plug

20 N·m

15 lb ft

Engine Coolant Heater Bolt/Screw

2 N·m

18 lb in

Engine Coolant Temperature (ECT) Sensor

20 N·m

15 lb ft

Engine Flywheel Bolt

100 N·m

74 lb ft

Engine Front Cover Bolt

12 N·m

106 lb in

Engine Lift Front Bracket Stud

35 N·m

26 lb ft

Engine Mount Bolt to Frame (4WD)

59 N·m

44 lb ft

Engine Mount Bolt to Frame (RWD)

47 N·m

35 lb ft

Engine Mount Bracket Bolt to Engine

64 N·m

47 lb ft

Engine Mount Bracket to Frame Bolt (RWD)

47 N·m

35 lb ft

Engine Mount Bracket to Frame Nut (RWD)

42 N·m

31 lb ft

Engine Mount Frame Bracket Through-bolt

68 N·m

50 lb ft

Engine Mount Nut to Frame (RWD)

42 N·m

31 lb ft

Engine Oil Pressure Gage Sensor

30 N·m

22 lb ft

Engine Oil Pressure Gage Sensor Fitting - Plus Required Angle

15 N·m

11 lb ft

Engine Wiring Harness Bracket Bolt to Generator and Drive Belt Tensioner Bracket

25 N·m

18 lb ft

Engine Wiring Harness Bracket Nut to Evaporative Emission (EVAP) Canister Purge Solenoid Valve

8 N·m

71 lb in

Engine Wiring Harness Bracket Nut to Intake Manifold

12 N·m

106 lb in

Engine Wiring Harness Retainer Bolt to Rear of Right Cylinder Head

36 N·m

27 lb ft

Evaporative Emission (EVAP) Canister Purge Solenoid Valve Nut to Intake Manifold

10 N·m

89 lb in

Exhaust Manifold Bolt/Stud

  • First Pass

15 N·m

11 lb ft

  • Final Pass

30 N·m

22 lb ft

Fan and Water Pump Pulley Bolt

25 N·m

18 lb ft

Fuel Meter Body Bracket Bolt

10 N·m

89 lb in

Fuel Pipe Bracket Bolt

6 N·m

53 lb in

Fuel Pipe Bracket Stud to Rear of Cylinder Head

33 N·m

24 lb ft

Fuel Pipe Retainer Nut

3 N·m

27 lb in

Fuel Supply Pipe Nut - Fuel Tank Side

30 N·m

22 lb ft

Generator and Drive Belt Tensioner Bracket Bolt to Engine

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud Nut

41 N·m

30 lb ft

Generator and Drive Belt Tensioner Bracket Stud to Engine

20 N·m

15 lb ft

Ground Wire Bolt to Rear of Cylinder Head

35 N·m

26 lb ft

Ground Wire Nut to Water Outlet Stud

19 N·m

14 lb ft

Ignition Coil Stud

12 N·m

106 lb in

Knock Sensor

25 N·m

18 lb ft

Lower Intake Manifold Bolt

  • First Pass in Sequence

3 N·m

27 lb in

  • Second Pass in Sequence

12 N·m

106 lb in

  • Final Pass in Sequence

15 N·m

11 lb ft

Negative Battery Cable Stud

40 N·m

30 lb ft

Oil Cooler Pipe Bracket Bolt to Oil Pan

10 N·m

89 lb in

Oil Fill Tube Bolt

25 N·m

18 lb ft

Oil Filter Adapter Bolt

21 N·m

15 lb ft

Oil Filter Fitting

55 N·m

41 lb ft

Oil Level Indicator Tube Bolt

12 N·m

106 lb in

Oil Level Indicator Tube Bolt to Transmission Fluid Fill Tube

12 N·m

106 lb in

Oil Pan Baffle Bolt

12 N·m

106 lb in

Oil Pan Bolt and Nut

25 N·m

18 lb ft

Oil Pan Drain Plug

25 N·m

18 lb ft

Oil Pump Bolt to Rear Crankshaft Bearing Cap

90 N·m

66 lb ft

Oil Pump Cover Bolt

12 N·m

106 lb in

Park Brake Bracket Bolt to Frame

24 N·m

18 lb ft

Power Steering Pump Bolt

50 N·m

37 lb ft

Power Steering Pump Bracket Bolt to Engine

41 N·m

30 lb ft

Power Steering Pump Bracket Stud Nut

41 N·m

30 lb ft

Power Steering Pump Bracket Stud to Engine

20 N·m

15 lb ft

Power Steering Pump Rear Bracket Nut to Engine

41 N·m

30 lb ft

Power Steering Pump Rear Bracket Nut to Power Steering Pump

50 N·m

37 lb ft

Spark Plug

  • Initial Installation - NEW Cylinder Head

30 N·m

22 lb ft

  • All Subsequent Installations

15 N·m

11 lb ft

Spark Plug Wire Support Bolt

12 N·m

106 lb in

Starter Motor Wiring Harness/Transmission Cooler Pipe Bracket Bolt to Oil Pan

10 N·m

89 lb in

Throttle Body Stud

9 N·m

80 lb in

Transmission Bolt to Oil Pan

47 N·m

35 lb ft

Transmission Cover Bolt

12 N·m

106 lb in

Transmission Fluid Fill Tube Bolt to Accelerator Control Cable Bracket

6 N·m

53 lb in

Upper Intake Manifold Stud

  • First Pass

5 N·m

44 lb in

  • Final Pass

9 N·m

80 lb in

Upper Radiator Hose Support Bracket Nut to Exhaust Manifold Stud

36 N·m

27 lb ft

Valve Lifter Pushrod Guide Bolt

16 N·m

12 lb ft

Valve Rocker Arm Bolt

30 N·m

22 lb ft

Water Outlet Stud

25 N·m

18 lb ft

Water Pump Bolt

45 N·m

33 lb ft

Application

Specification

Metric

English

Accelerator Control Cable Bracket Nut

12 N·m

106 lb in

Accelerator Control Cable Bracket Stud to Intake Manifold

6 N·m

53 lb in

Accelerator Control Cable Bracket Stud to Throttle Body

12 N·m

106 lb in

Air Cleaner Outlet Duct Nut

2 N·m

18 lb in

Balance Shaft Driven Gear Bolt

  • First Pass

20 N·m

15 lb ft

  • Final Pass

35 degrees

Balance Shaft Retainer Bolt

12 N·m

106 lb in

Battery Negative Cable Bolt to Engine

25 N·m

18 lb ft

Belt Idler Pulley Bolt

50 N·m

37 lb ft

Camshaft Retainer Bolt

12 N·m

106 lb in

Camshaft Sprocket Bolt

25 N·m

18 lb ft

Crankshaft Balancer Bolt

95 N·m

70 lb ft

Crankshaft Balancer Remover/Installer Bolt (Special Tool J 23523 F)

25 N·m

18 lb ft

Crankshaft Pulley Bolt

58 N·m

43 lb ft

Crankshaft Rear Oil Seal Housing Bolt and Nut

12 N·m

106 lb in

Cylinder Head Bolt (Preferred Method)

  • All Bolts First Pass in Sequence

30 N·m

22 lb ft

  • Long Bolts Final Pass in Sequence

75 degrees

  • Medium Bolts Final Pass in Sequence

65 degrees

  • Short Bolts Final Pass in Sequence

55 degrees

Drive Belt Tensioner Bolt

50 N·m

37 lb ft

Engine Coolant Temperature (ECT) Sensor

20 N·m

15 lb ft

Engine Flywheel Bolt

100 N·m

74 lb ft

Engine Front Cover Bolt

12 N·m

106 lb in

Engine Lift Bracket Bolt (Special Tool J 41427)

15 N·m

11 lb ft

Engine Mount Bolt to Engine Mount Bracket (Frame Side)

58 N·m

43 lb ft

Engine Mount Bracket Bolt to Engine

54 N·m

40 lb ft

Engine Mount Bracket Bolt to Frame

45 N·m

33 lb ft

Engine Mount Bracket Nut to Engine Mount Bracket Bolt (Through-bolt)

68 N·m

50 lb ft

Engine Mount Heat Shield Bolt

6 N·m

53 lb in

Engine Oil Level Sensor

13 N·m

115 lb in

Engine Wiring Harness Bracket Nut to Intake Manifold Stud

12 N·m

106 lb in

Engine Wiring Harness Retainer Nut to Transmission to Engine Stud

10 N·m

89 lb in

Generator and Drive Belt Tensioner Bracket Stud to Engine

20 N·m

15 lb ft

Ground Wire Bolt to Rear of Left Cylinder Head

10 N·m

89 lb in

Ground Wire Nut to Water Outlet Stud

10 N·m

89 lb in

Ground Wire Stud to Rear of Right Cylinder Head

10 N·m

89 lb in

Lower Intake Manifold Bolt

  • First Pass in Sequence

3 N·m

27 lb in

  • Second Pass in Sequence

12 N·m

106 lb in

  • Final Pass in Sequence

15 N·m

11 lb ft

Oil Fill Tube to Oil Fill Tube Lower Support Bolt

5 N·m

44 lb in

Oil Fill Tube Lower Support Bolt and Stud

25 N·m

18 lb ft

Oil Fill Tube Nut

12 N·m

106 lb in

Oil Filter Adapter Bolt

21 N·m

15 lb ft

Oil Level Indicator Tube to Oil Fill Tube Lower Support Bolt

5 N·m

44 lb in

Oil Pan Bolt and Nut

25 N·m

18 lb ft

Oil Pan Drain Plug

25 N·m

18 lb ft

Oil Pump Bolt to Rear Crankshaft Bearing Cap

90 N·m

66 lb ft

Power Brake Booster Vacuum Hose Bracket Nut to Intake Manifold Stud

11 N·m

97 lb in

Power Steering Pump Bracket Bolt to Engine

41 N·m

30 lb ft

Power Steering Pump Bracket Stud Nut

41 N·m

30 lb ft

Power Steering Pump Bracket Stud to Engine

20 N·m

15 lb ft

Power Steering Pump Rear Bracket Nut to Engine

41 N·m

30 lb ft

Power Steering Pump Rear Bracket Nut to Power Steering Pump

50 N·m

37 lb ft

Spark Plug

  • Initial Installation (NEW Cylinder Head)

30 N·m

22 lb ft

  • All Subsequent Installations

15 N·m

11 lb ft

Spark Plug Wire Support Bolt

12 N·m

106 lb in

Starter Motor Wiring Harness/Transmission Cooler Pipe Bracket Bolt to Oil Pan

9 N·m

80 lb in

Transmission Bolt to Oil Pan

47 N·m

35 lb ft

Transmission Control Cable Bracket Bolt

40 N·m

30 lb ft

Transmission Cover Bolt

12 N·m

106 lb in

Upper Intake Manifold Stud

  • First Pass

5 N·m

44 lb in

  • Final Pass

9 N·m

80 lb in

Valve Lifter Pushrod Guide Bolt

16 N·m

12 lb ft

Valve Rocker Arm Bolt

30 N·m

22 lb ft